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1st Gen Tacoma Long Travel Suspension

At 4.5” wider per side and 1” forward for extra firewall clearance, this kit allows up to 15” of useable wheel travel. Weak upper balljoints are replaced by 1” FK uniballs, and stock rubber bushings are replaced by durable polyurethane  or optional heims  for alignment adjustability .

For 4WD kits, we build custom CV axles with heat treated 300m axle shafts and machined / rebuilt / rebooted OEM CV joints for added articulation and strength. Axles come completely assembled and ready to bolt on.

Kit includes: boxed upper and lower control arms with Energy poly bushings, tie rod extensions, extended steel braided brake lines (replaces hard and soft sections of stock lines), spindle to upper uniball adapters, and custom coilover top brackets. Arms come raw or powdercoated gunmetal grey.  Adjustable upper arms equipped with FK heims available as an option.

*Custom coilovers can be added to your order, message or email us for details!*

Rock crawling, trail running or prerunning a race course, this suspension does it all! 

Fits 6 lug trucks only!

8-12 week lead time, depending on options, order volume and availability of materials. Built to order, all sales final.

Solo Motorsports

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Long Travel Kit Toyota Tacoma 1996-2004 and 4Runner 1996-2002

Long Travel Kit / Tacoma 96-04 & 4Runner 96-02

$ 3,445.00 – $ 4,220.00

Solo Motorsports Long Travel Kit allows you to achieve 14″ of fully-functional 2WD wheel travel for your 1996-2004 Toyota Tacoma and 1996-2002 Toyota 4Runner.

Description

Additional information.

  • Installation Guide
  • Applications

The Solo Motorsports Long Travel Kit for the 96-04 Toyota Tacoma and 96-02 4Runner will achieve 14″ of fully-functional 2WD or 12.5″ of travel for 4WD kits. Combine this 14″ long-travel kit with our Full Fabricated Spindles , 1″ Lower Uniball Conversion with Heim Steering upgrades and your Tacoma or 4Runner’s strength and durability is greatly improved.

NEW Lower Control Arms (Version 2) push the lower ball joint forward 1″ to help clear for 35-37″ tires. The new arms are designed with high ground clearance. Increasing the distanced from your suspension and ground. New pictures not yet add

We took it a step above our competitors and made ¾” heims standard on the UCAs included in this kit! This will help to align your truck, even if you have a worn and fatigued frame.

Our Toyota W-I-Y UCA Double Shears are not included but highly recommended in order to keep the cross shaft bolt from bending during hard driving.

Recommended grease for bushings – Maxima Waterproof Grease

Application

  • 1996 to 2002 Toyota 4Runner 2WD/4WD
  • 1996 to 2004 Toyota Tacoma 2WD/4WD
  • 14” of wheel travel 2WD
  • 12.5″ of wheel travel 4WD
  • 3 1/2″ per side increased track width
  • Fits 35″ tire size
  • Fiberglass required: Yes
  • Black Semi-Gloss Powder coated finish
  • Extended Front Brake Lines
  • 2WD/4WD compatible
  • Upper Control Arms with 3/4″ heim pivots and 1″ uniballs
  • Built in strike pads on Lower Control Arms for bump stops
  • Lower ball joint is pushed forward 1″ for better firewall clearance
  • Dual lower shock mount on the LCA to run a secondary shock
  • MIG welded construction
  • 4130 Chromoly 1″ uniball cups
  • Made in the U.S.A

Long Travel Kit Includes

  • MIG Welded Tubular Upper Control Arms
  • MIG Welded BOXED Lower Control Arms
  • FK 3/4″ heim pivots
  • FK 1” uniballs
  • Polyurethane bushing pivots with center sleeves
  • Machined Zinc Plated Steering Connectors
  • DOT Stainless Brake Lines
  • Limit Straps with weld-on frame tabs
  • Upper Shock Coil Bucket Adapters for 8″ stroke coil over shocks*
  • Grade 8 Hardware
  • 17-4 Stainless Steel Misalignment Spacers
  • Extended 4WD complete axle package ( ONLY FOR 4WD KITS )
  • 2.5 x 8″ stroke Coil-over shocks not included . Please contact us to purchase.

Click the PDF down below

Toyota Long Travel UCA Spacer Diagram

Toyota UCA to Stock Spindles

Toyota UCA to Fabricated Spindles

Toyota Long Travel Kit Install Guide

This product fits the following vehicles:

Optional Upgrades

Toyota Fabricated Spindles

Toyota Fabricated Spindles / 2WD and 4WD

Solo Motorsports is proud to offer our fully-fabricated spindles for both the 2WD and 4WD 1996-2004 Toyota Tacoma, the 2000-2006 Toyota Tundra, and 1996-2002 Toyota 4Runner.

Toyota Alignment Cam and Cam Tabs Upgrade

Toyota Alignment Cam & Cam Tabs Upgrade

The Toyota Alignment Cam Upgrade kit is the BEST way to make sure your truck stays aligned, forever! Unlike many other kits ours offers more points of alignment, properly shanked bolts, and nuts capable of withstanding severe vibration and shock loads.  Read the full description to find out what makes our kit the best!

Toyota Double-Shear Kit / Upper Control Arm Bolt Reinforcement

Toyota Double-Shear Kit / Upper Control Arm Bolt Reinforcement

Toyota Double-Shear Kit / Upper Control Arm Bolt Enforcement for the Tacoma, 4Runner, Sequoia, Tundra and FJ Cruiser. Strengthens the factory coil buckets.

Related Products

Tacoma Rear Frame Box Kit / 1995-2004

Tacoma Rear Frame Box Kit / 1995-2004

Introducing 1995-2004 Rear Tacoma Frame Box Plates, designed to strengthen your Tacoma’s frame. These plates are designed to withstand the harshest off-road terrains and demanding conditions. Each kit is dimple died and includes plates for both the passenger and driver sides of the vehicle.

Toyota Rear Bump-Stop Mounts / 1996-2004 Tacoma & 1996-2002 4Runner

Toyota Rear Bump-Stop Mounts / 96-04 Tacoma & 96-02 4Runner

1994-2002 Toyota Tacoma 1996-2002 4runner rear outboard shock hoop TKO rear bump stop mounts

Rear Outboard Shock Hoop / Tacoma 96-04 and 4Runner 96-02

Our Rear Outboard Shock Hoop moves the shocks to the outside of the frame rail which improves shock efficiency and performance.

Dirt King

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Welcome to Dirt King!

Long Travel Kit

Long Travel Kit

 Description

The Dirt King long travel kit was developed to drastically improve the vehicles off-road handling without compromising its day to day driving characteristics. This suspension system allows for 13.5” of travel and accepts up to a 35” tire. The kit is compatible with 2WD models and 4WD models along with the purchase of extended axle shafts. Our upper and lower arms are designed with 1” stainless steel uniballs for the outer pivots instead of ball joints for strength and increased articulation. Compared to the competition we’ve gained several inches of ground clearance by mounting the lower arms in the factory location instead of below it. This kit is CAD designed, thoroughly tested, and 100% made in America resulting in a product we’re proud to put our name on!

 Specifications

  • Wheel Travel: 13.5”
  • Amount of Lift: 0-4”
  • Track Width: 3.5” wider per side
  • Maximum Tire Size: 35”
  • Maximum Backspacing: 4.75”
  • Minimum Rim Size: 16”
  • Coil over Shock Size: 2.5” x 8” 
  • Bypass Shock Size: 2.5” x 8” 
  • Bump Stop Size: 2.0” x 2.0”

4WD To achieve the full amount of travel on 4WD models you must install the 1” diff drop kit and machine the inner CV’s for more articulation. We offer several services for machining CV’s and complete axle assembly   Click here  to view the services we offer and additional information on CV machining.

Shocks For the best performance and to achieve the full amount of travel you must purchase our spec built shocks or have them custom built based on our coil over spec sheet. You may also use Tacoma OEM replacement coil overs (King, Fox, Icon) with 600lb springs and 1.5” wide lower eyelet spacers with ½” mounting holes. These shocks will work but limit the amount of wheel travel. The OEM replacement coil overs include reservoir mounts that may not be compatible with our double shear kit option. Our long travel kit is also tabbed to accommodate bypass shocks.  The bypass shocks will allow for superior suspension dampening and tunability. To mount the bypasses we offer a weld on bypass shock hoop kit (DK-811910) that can be purchased separately. The bypass shock hoop kit requires welding and modifications to the frame. For extreme off-roading the kit has the ability to accept bump stops along with the coil overs and bypasses. The use of bump stops will alsorequire welding and modifications to the frame.

Wheel Travel When shopping long travel kits many consumers tend to focus just on travel numbers. This is the reason many companies claim inaccurate numbers or don’t disclose the amount of work involved to achieve these numbers. Our goal is to build a suspension system with the highest amount of wheel travel without requiring major modifications to the vehicle or compromising its overall drivability.

Tire Info When using 35” tires with this kit modifications to the wheel well will need to be made. The firewall pinch weld will need to be folded over and front cab mount needs to be shaved to avoid contact while turning. The upper wheel well will also need to be modified to avoid contact at full bump.   

 What's Included

  • Boxed plate upper control arms
  • Boxed plate lower control arms
  • 8" quad wrapped limit straps
  • Weld on adjustable limit strap mounts
  • 17-4 stainless steel misalignment spacers
  • 17-4 stainless steel tie rod extensions
  • DOT approved extended brake lines 
  • Grade 8 mounting hardware
  • Zinc plated bushing washers 
  • Bump stop spacers
  • Bolt on application, minimal modifications required
  • Utilizes American made FK bearings
  • 4130 chromoly uniball cups
  • Choice of  ¾” heims or poly bushings for the UCA’s
  • Delrin bushings for the LCA’s
  • Zinc plated inner bushing sleeves
  • Grease fittings for easy servicing             
  • 3/16" and 1/8” boxed plate construction
  • Internally ribbed with extrusions for weight reduction
  • Bump stop plating
  • Limit strap tabbing
  • Bypass Tabbing

  Compatibility

2005-2023 Toyota Tacoma 2WD / 4WD * Please contact us if you plan on installing this kit with lift spindles or a bracket lift. * Front fiberglass required.

  • Shipping Policy
  • Returns & Exchange

Please view our shipping policy, exchange policy, and disclaimer information for details. If you would like more information or have any questions regarding our products,  feel free to contact us for assistance by visiting our contact page. 

Shipping & Delivery Dirt King ships their products within the United States and Internationally. Most products ship via UPS or USPS. Orders that exceed $500 require a signature confirmation. On bulk orders contact Dirt King for a freight quote. The customer is responsible for import taxes and fees on international shipments.

Damaged or Missing Parts In an instance where you receive a damaged package a claim must be made with Dirt King. The claim can be submitted by sending an email to [email protected] containing photos of the damaged packages and damaged products. The email must also include your order number as well. Do not discard any of the original packaging or try installing the products.

While every precaution is taken there could be a case where you are missing parts. If this happens please send an email to [email protected] with your order number, list of missing parts, photo of the package or packages, and a photo of the quality control tag located on the back of the box.

If the shipping carrier losses your package please contact Dirt King. A claim will be filled with the shipping carrier. Unfortunately, we do not have much control over this situation and must wait for the carrier to process the claim.

Freight Shipping The customer must contact Dirt King to arrange for freight shipping. Dirt King will palletize the order and the customer can deal directly with the freight carrier if preferred. The shipment can be delivered to a home or business. The customer must be present for the delivery to inspect and sign for the package. Before signing confirm that you received all items listed on the packing slip and nothing is damaged. If you receive damaged parts or are missing parts leave a note on the bill of landing and sign it. Make sure the driver is aware of the situation and signs your copy of the bill of landing with the noted damages or missing parts. Once you have taken possession of the package file a claim with Dirt King by sending an email to [email protected]. Please include your order number, copy of your bill of landing, and photos of the damaged items or list of missing parts. Do not discard any of the original packaging or try installing the products. Dirt King will do everything possible to resolve the issue as quickly as possible.

  • Returns are only accepted within 30 days.
  • Product must have been purchased from us and not a dealer.
  • A 3% processing fee is deducted from all refunds.
  • On shipped orders   a 7% restocking fee and a  3% processing fee is deducted from all refunds.
  • Products such as bumpers, hitches, and bed cages that have optional powder coat added are subject to a 7% restocking fee and a 3% processing fee. If the order is canceled before the product is powder coated then the 7% restocking fee can be waived.
  • On shipped orders we are not responsible for return shipping or refunding the original shipping amount.
  • Parts must be returned in the original package and condition as they were sent.
  • No returns on items that have been damaged or installed.
  • Refund will be issued once the parts have been received and inspected.
  • Custom products are non refundable.
  • Crypto orders will be refunded the same coin amount that was paid originally.

All products sold or manufactured by Dirt King are intended for off-road use only. Our products are strictly engineered and tested and are not to be modified from their original design in any way. Welding should always be done at a qualified and certified facility only. Customer assumes all liability in assuring that parts are installed correctly, maintained, and not modified or altered in any way. Dirt King is not responsible or liable for any accidents, injuries, or deaths that may occur from the use of any products offered. Suspension modifications may change the dynamics and stability characteristics of the vehicle. Ensuring prompt wheel alignment and ADAS recalibration after suspension modifications is critical and the sole responsibility of the customer.

long travel suspension 1st gen tacoma

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long travel suspension 1st gen tacoma

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BTF Fabrication

1st Gen Tacoma Long Travel Suspension

  • Regular price $2,849.00

At 4.5” wider per side and 1” forward for extra firewall clearance, this kit allows up to 15” of useable wheel travel. Weak upper balljoints are replaced by 1” FK uniballs, and stock rubber bushings are replaced by durable polyurethane, or optional heims  for alignment adjustability .

For 4WD kits, we build custom CV axles with heat treated 300m axle shafts and machined / rebuilt / rebooted OEM CV joints for added articulation and strength. Axles come completely assembled and ready to bolt on.

Kit includes: boxed upper and lower control arms with Energy poly bushings, tie rod extensions, extended steel braided brake lines (replaces hard and soft sections of stock lines), spindle to upper uniball adapters, and custom coilover top brackets. Arms come raw or powdercoated gunmetal grey.  Adjustable upper arms equipped with FK heims available as an option.

*Custom coilovers can be added to your order, message or email us for details!*

Rock crawling, trail running or prerunning a race course, this suspension does it all! 

Fits 6 lug trucks only!

8-12 week lead time, depending on options, order volume and availability of materials. Built to order, all sales final.

long travel suspension 1st gen tacoma

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1st Gen Tacoma Long Travel Suspension

1st Gen Tacoma Long Travel Suspension

At 4.5” wider per side and 1” forward for extra firewall clearance, this kit allows up to 15” of useable wheel travel. Weak upper balljoints are replaced by 1” FK uniballs, and stock rubber bushings are replaced by durable polyurethane, or optional heims  for alignment adjustability .

For 4WD kits, we build custom CV axles with heat treated 300m axle shafts and machined / rebuilt / rebooted OEM CV joints for added articulation and strength. Axles come completely assembled and ready to bolt on.

Kit includes: boxed upper and lower control arms with Energy poly bushings, tie rod extensions, extended steel braided brake lines (replaces hard and soft sections of stock lines), spindle to upper uniball adapters, and custom coilover top brackets. Arms come raw or powdercoated gunmetal grey.  Adjustable upper arms equipped with FK heims available as an option.

*Custom coilovers can be added to your order, message or email us for details!*

Rock crawling, trail running or prerunning a race course, this suspension does it all! 

Fits 6 lug trucks only!

8-12 week lead time, depending on options, order volume and availability of materials. Built to order, all sales final.

SALE ITEMS, CLICK HERE!

long travel suspension 1st gen tacoma

SRQ Fabrications

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96-04 Tacoma 3.5" Long Travel Suspension - MCM Fab & Design

96-04 Tacoma 3.5" Long Travel Suspension

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SKU: 002-MCM

  • Powdercoated Satin Black
  • MIG welded boxed and internally ribbed lower control arms
  • TIG welded DOM upper control arms with high quality FK Stainless Bearings
  • Limiting straps
  • Extended brake lines
  • Extension for tie rod ends
  • Kit includes all neccerary hardware for install
  • 13" of useable wheel travel
  • 3.5" wider width per side

Axle Options:

  • If you have a 4wd vehicle, you will need to install new axles that accommodate the extra 3.5"s per side. Select yes for the 4x4 axle option to recieve a pair of modified reman Toyota Tundra CV axles desgined for this kit.
  • ADS 2.5″ Remote Resi Coilovers
  • ADS 2.5″ Remote Resi Coilovers w/ Clicker Adjusters
  • ADS 2.125" x 2" Stroke w/ bump cans

Bypass Option:

  • ADS 2.5" x 8" 3-Tube Bypass Shocks w/ remote resi

Build time: 12 weeks

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Trail Tacoma – Tacoma Mods, Off-Road Accessories, and Install Guides

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2nd Gen , 3rd Gen , Lift Kits , Off-Road , Overland , Suspension

Community poll: 5 long travel tacoma builds.

White 3rd Gen Tacoma With RCLT HD Long Travel Kit

Welcome back to another community poll. This is a column interview Q&A with independent owner-submitted feedback from the overland community – centered around one topic. Each owner has thoroughly tested their products through off-roading or overlanding and gives us their honest opinion review of their set-up.

Long travel suspension is a high-end upgrade that significantly improves your truck’s off-road performance. They provide a wider track width, increased wheel travel, and increased traction – especially at faster speeds. This all enables the truck to handle tough and uneven terrains with ease. Think of these setups as somewhere between a standard mid-travel suspension and Baja trophy truck territory. Kits vary in complexity and modification.

Table Of Contents

1. mar pasalo: jd fabrication.

3rd Gen Tacoma With JD Fabrication +4 LT Kit

Long Travel Setup 

  • +4 Long Travel Kit
  • 934 CV Axles
  • Spindle Gussets
  • UCA Double Shear Kit
  • Double Shear Steering Kit
  • Coilovers JD Fabrication LT Spec
  • 2.0 x 2.0 Bump Stops
  • 12” Smooth Shocks
  • Rear Shock Relocation
  • HD Rear Hangers & Shackle

Tell Us About Your Setup

I upgraded to long travel to maximize my truck’s off-road capabilities and to run larger tires.

I chose JDFabrication for the front because they have tons of experience and focused on Toyota parts specifically. They advertised their kit on Tacoma World Forums and detailed the development and build process for this kit. Reading about the research and development of the entire kit instilled huge confidence in the fitment and performance for me.

I installed everything on my own and the entire process was simple. The fitment of the kit was great and the JDFabrication team was easy to get ahold of if I had questions and their customer service was the best.

My Tacoma with long travel handles great on-road and performs effortlessly off-road. Long travel allows my truck to ride smoothly over rough terrain and helps me crawl over larger obstacles.

2. Kiet: RCLT HD

3rd Gen Tacoma With RCLT LT Kit & 40" Mud Terrain Tires

  • RCLT HD 2.75 | RCV Axles 2.75
  • King Suspension Long Travel | 3.0x16x600 lb Spring Coil Over
  • Chevy 63 Swap Rear Ruffstuff Specialties Kit w/ Chevy 63 3 Leaf Spring Kit
  • Archive Garage Shock Relocation | 2.5×14 Kings Smooth Bodie Shocks
  • Duro Bump Stops
  • Crown Performance 28-inch Steel Braided Extended Brake Lines

I mainly like to do rock crawling but also still want a smooth ride off-road and the RCLT was the perfect kit for that. The specs speak for themselves, with every piece being extremely heavy-duty.

The RCLT brings the entire wheel forward 2″ in order to clear 40″ tires (paired with a little tubbing). It also introduces a bigger, stronger steering rack (Land Cruiser 200 series) that is double-sheared and heimed. The clearance on the RCLT is superior to any long travel kit on a Tacoma due to the way the lower arm is made.

Money was definitely a factor as I’ve always wanted to go past 37s. This meant needing to upgrade to beefier components like the steering rack. Considering how the only other option is a modified Tundra rack and Heims can cost $2500-3000, it didn’t make sense. As I tried to find alternatives to the RCLT kit, I kept ending up at a similar price point. Plus, the RCLT is streamlined being an all-inclusive kit.

My rear setup is very simple; how can I build it to where it’s still comfortable, extremely capable, and cheap? The Chevy 63 swap was the answer considering how dirt cheap it is for the insane amount of performance you get. The 63 swap was able to get used to the entire 14 smooth-body shocks in the rear.

Going to a 3-link would be the better choice, but the amount of money needed for that far exceeded the benefits. You get a better bang for the buck with the 63 swap. Since I mainly rock crawl than desert dune, it just made more sense.

3. Scott Molina: Dirt King

3rd Gen Tacoma With Dirt King Long Travel Kit

  • Dirt King Long Travel Kit
  • Front Coil Overs
  • Rear Triple Bypass
  • 2.0×2.0 Bump Stops
  • Deaver Leaf Springs

Starting off in the front, I have a custom Dirt King long travel kit with King Suspension spec coil overs. I also have the bypass hoop installed, just not the bypasses yet.

In the rear, I have the complete Dirt King long travel and bed cage paired with the King Suspension triple bypass. The frame is boxed in from the cab back for more strength and C-notched for an extra 2″ of bump travel. There are also King bump stops mounted at the top of the notch.

All in all, this has made for a great setup both on-road and off-road.

4. Heather & Alex: Total Chaos

2nd Gen Tacoma With Long Travel - Drop Test

  • Total Chaos +3.5 Race Kit w/ 2.5 8″ Coilover and 2.5 8″ Bypass
  • Gusseted Spindles
  • Heim Steering
  • Dirt King Spring-Under Kit w/ Currie Fabricated Ford 9″

We found that we really enjoyed going fast more than anything else off-road. Then, we realized that a large number of components on a basically stock Tacoma really can’t handle that kind of a beating. For example, we destroyed our engine mounts and completely murdered our core support. We ended up replacing it with a custom tube structure in the hopes that it would help hold the truck together.

Unfortunately, we still had issues and needed to move our battery to the bed to keep it from crashing all the way through our inner fender. It was at that point we knew we needed to do something to stop chasing problems and instead get ahead of them. Long travel was that something.

We did as much research as we could with the little knowledge that we had at the time. After being told we couldn’t go wrong with any of the big three brands, we settled on Total Chaos because of their solid reputation and passion for Toyotas. We also figured that the best way to learn something was to jump headfirst into it. It was advised that we upgrade the rear end at the same time, but you know how money can be.

We were really enjoying our front upgrades. Once we were able to get the bypasses installed, we immediately started jumping the truck and pushing it further and further each time. Well, that advice about getting rear long-travel came back to bite us when we discovered our rear axle housing was bent and the internals were completely destroyed.

We went back and forth quite a bit on whether to 3-link the truck now that we needed to replace our entire axle assembly or go with our original plan to go spring-under.

In the end, it came down to cost and the desire to be able to get the upgrades we needed while still having funds available for the “unexpected”.

We’d always liked the Dirt King kit with its frame notch that allows for more up travel. We’ve seen how well their truck can boogie, so we went with that. Again, head first all the way. We literally just got our truck back after installation, so we’re still feeling out of capability. Plus, with the new axle assembly, we have to properly break in the new gears.

So far, we are loving the feel of the truck and are excited to see what it can really do.

5. Josh Oats: Dirt King

Lifted Long Travel 3rd Gen Tacoma With C4 Fabrication Hybrid Bumper, Amber Lighting, Custom Vinyl Wrap, Dirt King Long Travel & Fiberglass Fenders

  • +3.5 Long Travel Kit
  • Upper Control Arms
  • Lower Control Arms
  • Bypass Hoops
  • 8” Coilovers with 600lb Springs
  • Triple Bypasses
  • Hydro Bump Stops
  • 14” Rear Triple Bypasses
  • 2” Stroke Hydro Bump Stops
  • Solo Motorsports Tundra Steering Rack with Clevis Upgrade and Double Sheers

I chose Dirt King because they’re one of the top brands you can really choose from. When you see their kits in person you see the attention to detail these guys put into these kits.

I chose Locked for shocks because I’ve had them for years and they’ve never let me down. Their shocks are fully serviceable and rebuildable and they use quality materials and parts. The owner, Riley, truly cares about all of his customers and does everything he can to make sure everyone is taken care of and loves their shocks and bump stops. I love the products so much that I became a dealer for them and I’m fortunate to now call Riley a very good friend of mine. Hit me up for the best deal on your Locked set up.

I opted for the Tundra steering rack from Solo Motorsports because it looked like it was the most well-put-together conversion for the Tacoma and I have to say that their kit is really nice. I did as many supporting mods as possible for the LT but also for the 37s.

Final Thoughts

3rd Gen Pre-Runner Tacoma with Long Travel

And that wraps up this week’s Taco Tuesday on LT!

While long travel suspension might not be for everyone, it has its place in the off-road community. Due to its cost, most of us can only dream, but the way it elevates the ride comfort and turns rock climbing into a breeze is truly remarkable. If you’re into moving and crawling fast, this upgrade can seriously up your game.

Trucks with long travel kits look so good – the truck’s mid-size form paired with huge tires and crazy suspensions are something straight out of our childhood imaginations, and we love it.

long travel suspension 1st gen tacoma

Marie Dubray

Marie loves exploring Washington State with her family and friends. She runs PNW Overlanders and setups trail rides every month with overlanders of all experience levels.

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96-04 tacoma.

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long travel suspension 1st gen tacoma

Camburg Toyota Tacoma Pre/4wd 96-04 FOX 2.5 Factory DSC Kit

  • 0-3″ lift (front)
  • Improved Handling
  • Corrected Geometry

long travel suspension 1st gen tacoma

Camburg Toyota Tacoma Pre/4wd 96-04 King 2.5 Performance Kit

  • 0-3″ lift (front)
  • Improved ride & handling
  • Easy bolt-on installation
  • Made in the USA

Camburg Toyota Tacoma Pre/4wd 96-04 FOX Performance 2.5 Kit

Camburg Toyota Tacoma Pre/4wd 96-04 FOX 2.5 Performance Kit

  • Corrected geometry with upper arms
  • Improved handling on & off-road

long travel suspension 1st gen tacoma

Camburg Toyota Tacoma Pre/4wd ’96-04 FOX 2.0 Trail Series Kit

  • 0-2″ lift (front)

long travel suspension 1st gen tacoma

Camburg Toyota Tacoma Pre/4wd 96-04 Bilstein 6112 Performance Kit

  • Adjustable shocks for 1-3″ of front lift
  • Increased wheel travel
  • Corrected suspension geometry
  • 100% Bolt On

Camburg Toyota Tacoma Pre/4wd 96-04 1.00 Performance Uniball Upper Arms

Camburg Toyota Tacoma Pre/4wd 96-04 1.00 Performance Uniball Upper Control Arms

  • Increases usable wheel travel
  • Corrects camber and caster
  • Eliminates weak factory ball-joints
  • 1.00″ FK uniballs

Made in the USA

Camburg Toyota Tacoma Pre/4wd 96-04 Long Travel Kit

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FOX Toyota Tacoma Pre/4wd 96-04 2.5 Factory DSC Remote Front Coilovers

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FOX Toyota Tacoma 96-04 | 4-Runner 96-02 2.5 IFP Front Coilovers

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KING Toyota Tacoma Pre/4wd 96-04 2.5 IFP Front Coilovers

KING Toyota Tacoma Pre/4wd 96-04 2.5 IFP Front Coilovers

long travel suspension 1st gen tacoma

FOX Toyota Tacoma Pre/4wd 96-04 2.0 IFP Front Coilovers

long travel suspension 1st gen tacoma

Bilstein Toyota Tacoma Pre/4wd 96-04 6112 Adj. Shock & Coil Kit

King Toyota Tacoma 96-04 2.5 Rear Shocks w/ Compression Adjusters

KING Toyota Tacoma Pre/4wd 96-04 2.5 Rear Shocks

long travel suspension 1st gen tacoma

FOX Toyota Tacoma Pre/4wd 96-04 2.0 Performance Series Rear Shocks

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Camburg Toyota Tacoma 96-04 | Tundra 00-06 FOX 2.5 L/T Front Coilovers

Camburg toyota tacoma 96-04 | tundra 00-06 king 2.5 l/t front coilovers, camburg toyota tacoma 96-23 | tundra 00-06 king 2.5 l/t front bypass shocks.

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Camburg Long-travel Axle Shafts

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long travel suspension 1st gen tacoma

Camburg UCA Bushing and Sleeve Rebuild Kit

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Camburg 1.00 Uniball Replacement Kit

Toyota Tacoma Pre/4wd 96-04 1.00 UCA Hardware & Uniball Kit

Camburg Toyota Tacoma 96-04 / 4-Runner 96-02 1.00 UCA Hardware & Uniball Kit

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Camburg Toyota Tacoma 96-04 Upper Control Arm Replacement Parts

Magnaflow Stainless Cat-Back System 00-04 Tacoma

Magnaflow Toyota Tacoma 00-04 Stainless Cat-Back System

  • 409 Stainless Steel Construction
  • Increased Horsepower and Torque

long travel suspension 1st gen tacoma

Camburg Toyota Tacoma 96-04 | 4-Runner 96-02 OEM UCA Frame Bolt Kit

Ford Bronco/F-150 2wd/4wd '86-96 S/S Extended Front Brake Lines

Camburg Toyota Tacoma Pre/4wd 96-04 L/T Front Brake Line Kit

Camburg Steering Heim Clevis Kits

Camburg Steering Heim Clevis Kits

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long travel suspension 1st gen tacoma

Camburg M12 x 1.50 ET 6-Lug Spline Wheel Lug Kit (Black)

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long travel suspension 1st gen tacoma

MCM Fab 96-02 4 Runner Long Travel

long travel suspension 1st gen tacoma

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long travel suspension 1st gen tacoma

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MCM Fab Long Travel Suspension for the 1996-2004 Toyota Tacoma.  Our kit features a CNC bent, MIG welded, boxed lower control arm design with internal ribbing for increased strength and rigidity.  The Upper Control arms are TIG Welded using high quality American made DOM Tubing.  Stainless FK Uniballs are used for the Upper Arm outer pivot to provide a long service life in even the harshest conditions. Our Bushings are made by Energy Suspension using the highest quality polyurethane they offer for long service life.  The steering extensions and misalignment spacers are machined in house from Stainless Steel for strength and durability.

The kit is capable of 13″-14″ of useable travel using a shortbody 8″ Coilover.

Extended axles required to retain 4wd capability (We use OEM Tundra CV Axles)

Kit includes

  • 3.5″ Wider Per Side
  • TIG Welded Uniball Upper Arms
  • MIG Welded Boxed Lower Arms
  • Steering Extensions
  • Limit Straps
  • Extended Brake Lines
  • All Necessary hardware for installation

Shock Specs

  • 15.5″ Compressed from Top of Strut Adapter to Center of Lower Eyelet
  • Raised Spring Perch
  • 8″ Travel
  • 18″ x 500lb Springs

MCM Fab & Design

long travel suspension 1st gen tacoma

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long travel suspension 1st gen tacoma

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WHEEL & TIRE

Heim joint pivot upgrade.

1996-2004 TOYOTA TACOMA LONG TRAVEL SUSPENSION

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long travel suspension 1st gen tacoma

Rear Setup For First Gen

Discussion in ' Long Travel Suspension ' started by Dalandser , Mar 31, 2017 .

Dalandser

#1 Dalandser [OP] ¡Me Gustan Las Tacos-mas!

I'm looking to eventually replace the rear setup on my 98 with a simple SUA arrangement with TC hangers and shackles and relocating the shocks outside of the frame. I know space is tight between the wheels and the frame, but I'm running 2" spacers and I'm aware that clearance between the frame and the end of the axle is also tight. The biggest question I have is where to mount the shackle and what length to get as well as what leaf pack will suit me best. I've seen different length shackles mounted above and through the frame on TC's website. I know they offer F67's, but I've heard mixed reviews about them on here so maybe people with experience with them can fill in the details on these. I'd rather have things be a little stiff (ha) unloaded than the back end drooping when I put enough gear for a few day camping road trip in my camper shell. To make it pretty clear what I intend on using the truck for I'll say that I am not cutting any holes in the bed so that will limit shock size to 10-12 inches, probably 10 if I am not mistaken. I also want to run hydro bumps when I can afford them. What shackle / spring setup would give maximum wheel travel (obviously) considering this? Most first gens run shocks through the bed or behind the axle, but both of those are not options based on what I want to use the truck for. I'll be carrying a shell and probably 300lbs of gear when camping. Thank you.  

RedManRocket

#2 RedManRocket Well-Known Member

Dalandser [OP] initial post: ↑ I'm looking to eventually replace the rear setup on my 98 with a simple SUA arrangement with TC hangers and shackles and relocating the shocks outside of the frame. I know space is tight between the wheels and the frame, but I'm running 2" spacers and I'm aware that clearance between the frame and the end of the axle is also tight. The biggest question I have is where to mount the shackle and what length to get as well as what leaf pack will suit me best. I've seen different length shackles mounted above and through the frame on TC's website. I know they offer F67's, but I've heard mixed reviews about them on here so maybe people with experience with them can fill in the details on these. I'd rather have things be a little stiff (ha) unloaded than the back end drooping when I put enough gear for a few day camping road trip in my camper shell. To make it pretty clear what I intend on using the truck for I'll say that I am not cutting any holes in the bed so that will limit shock size to 10-12 inches, probably 10 if I am not mistaken. I also want to run hydro bumps when I can afford them. What shackle / spring setup would give maximum wheel travel (obviously) considering this? Most first gens run shocks through the bed or behind the axle, but both of those are not options based on what I want to use the truck for. I'll be carrying a shell and probably 300lbs of gear when camping. Thank you. Click to expand...

#3 Dalandser [OP] ¡Me Gustan Las Tacos-mas!

RedManRocket said: ↑ With that much weight I'd get 12" shackles above the frame with h70 leaf pack, f67 will sag no doubt with any weight really Click to expand...

#4 RedManRocket Well-Known Member

Dalandser [OP] said: ↑ Thank you man. I'm still thinking about the spare stuff if you still have it, but I'm waiting to hear if I'll be able to start a teaching job this year before the summer. I'm trying not to spend any unnecessary funds in case I need to use my savings to get through the summer. Click to expand...

#5 Dalandser [OP] ¡Me Gustan Las Tacos-mas!

RedManRocket said: ↑ No worries man, just still lying around haha. I mean if you're going long travel you might not want the spare tire under the bed Click to expand...

Cr250jumper

#6 Cr250jumper Señor member

Using a short shock under the bed is what will limit your travel, you will end up losing a lot of the travel those springs have. If you are set on keeping the shocks below the bed then you might as well stick with a mid travel set up for the springs and not spend the money and time on springs that won't get used. I am sure you have seen the mid travel thread but a lot of guys in there with springs in the stock hangers but using a 10-12" shock. The only other way would be to cantilever the shocks but that wouldn't work with how you want the spare tire  

#7 Dalandser [OP] ¡Me Gustan Las Tacos-mas!

I'd be putting the shocks outboard and I realize that this will limit my travel. I also have plans to eventually weld in some sheet metal and make a low profile bed cage that will accept longer shocks, but keep the dust and water out of the bed - it's kind of an evolving build.  

#8 Cr250jumper Señor member

Dalandser [OP] said: ↑ I'd be putting the shocks outboard and I realize that this will limit my travel. I also have plans to eventually weld in some sheet metal and make a low profile bed cage that will accept longer shocks, but keep the dust and water out of the bed - it's kind of an evolving build. Click to expand...

#9 Dalandser [OP] ¡Me Gustan Las Tacos-mas!

Cr250jumper said: ↑ That makes more sense then, I understand evolving, there is rarely a permanent mod on TW lol Click to expand...

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long travel suspension 1st gen tacoma

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COMMENTS

  1. 1st Gen Tacoma Long Travel Suspension

    1st Gen Tacoma 2nd Gen Tacoma 3rd Gen Tacoma Toyota Tundra 1st Gen Tundra 2nd Gen Tundra ... 1st Gen Tacoma Long Travel Suspension $2,849.00 Finish: Drivetrain: UCA Choice: Quantity At 4.5" wider per side and 1" forward for extra firewall clearance, this kit allows up to 15" of useable wheel travel. ...

  2. +3.5 Inch 1st Gen Tacoma Long Travel Kit With Coilovers

    1st Gen Toyota Tacoma long travel kit that includes TOTAL CHAOS upper control arms and adjustable KING 2.5" coilovers for a 1"-3" front end lift and 12.5 inches of wheel travel. ... 1996-2004 TOYOTA TACOMA LONG TRAVEL SUSPENSION +3.5" LONG TRAVEL KIT WITH COILOVERS. PART #TACOMA-96-LT-K1A.

  3. Long Travel Suspension Systems for Toyota

    High performance long travel suspension systems deliver the ultimate performance for your off road truck and SUV. These systems are made in the USA, range from 2 to 3.5 inches wider per side, and offer up to 13 inches of wheel travel depending on the kit. ... +3.5 INCH 1ST GEN TACOMA LONG TRAVEL KIT: BUSHING UCA Toyota Pickup 1986-1995 +3.25 ...

  4. Long Travel Kit / Tacoma 96-04 & 4Runner 96-02

    The Solo Motorsports Long Travel Kit for the 96-04 Toyota Tacoma and 96-02 4Runner will achieve 14″ of fully-functional 2WD or 12.5″ of travel for 4WD kits. ... The new arms are designed with high ground clearance. Increasing the distanced from your suspension and ground. New pictures not yet add ... Tacoma: 1996-2004 (1st Gen) Optional ...

  5. MCM Fab 96-04 6 Lug Tacoma Long Travel

    Home / Toyota / Tacoma / Tacoma 1st Gen (95-04) / Suspension MCM Fab 96-04 6 Lug Tacoma Long Travel $ 2,300.00. Add Coilovers Add 4wd CV Axles . Add Bumpstops ... MCM Fab Long Travel Suspension for the 1996-2004 Toyota Tacoma. Our kit features a CNC bent, MIG welded, boxed lower control arm design with internal ribbing for increased strength ...

  6. Camburg Toyota Tacoma Pre/4wd 96-04 Long Travel Kit

    This Toyota Tacoma Long Travel Off-road System will provide 13″ Of travel and widens the trucks front stance 3.5″ per side. Fiberglass fenders are a must. The Boxed lower Arms pivot on massive 1″ uni-balls instead of cheap bushings. The upper arm replaces the ball-joint with a 1″ uniball and uses a heat-treated stainless steel Read More "Camburg Toyota Tacoma Pre/4wd 96-04 Long Travel Kit"

  7. 96-04 TACOMA SUSPENSION! ALWAYS SHIPS FREE!

    Great Customer Service! 1st Gen Toyota Tacoma Suspension 1996-2004, Bilstein 5100, 6112s Tacoma, 1996-2004 Tacoma Lift Kits, Suspension, Shocks, Lifted First Gen Tacoma, Bilstein 6112 1st Gen Tacoma, Tacoma Add-A-Leaf, ARB, OME, SPC, Dobinsons, ICON, Diff Drop, Springs, Shocks, Struts, Coilovers. ... Long Travel $1,150.00 $1,150.00 Old Man Emu ...

  8. Long Travel Kit

    he Dirt King long travel kit was developed to drastically improve the vehicles off-road handling without compromising its day to day driving characteristics. This suspension system allows for 13.5" of travel and accepts up to a 35" tire. The kit is compatible with 2WD models and 4WD models along with the purchase of extended axle shafts. Our upper and lower arms are designed with 1 ...

  9. 1st Gen Tacoma Long Travel Suspension

    1st Gen Tacoma Long Travel Suspension. $2,849.00. Finish. Drivetrain. UCA Choice. Quantity. Add to Cart. At 4.5" wider per side and 1" forward for extra firewall clearance, this kit allows up to 15" of useable wheel travel. Weak upper balljoints are replaced by 1" FK uniballs, and stock rubber bushings are replaced by durable ...

  10. 8 Best Long Travel Kits for the Tacoma

    5. LSK (+4.5″) LSK makes a couple of monster long travel kits; a race kit for 2wd Tacomas pushing almost 16″ of travel, a spindle bolt-on kit for 2wd trucks pushing 14″ of travel, and a kit for 4wd rigs also pushing 14″ of wheel travel.

  11. 1st Gen Tacoma Long Travel Suspension

    At 4.5" wider per side and 1" forward for extra firewall clearance, this kit allows up to 15" of useable wheel travel. Weak upper balljoints are replaced by 1" FK uniballs, and stock rubber bushings are replaced by durable polyurethane, or optional heims for alignment adjustability. For 4WD kits, we build custom CV axl

  12. 96-04 Tacoma 3.5" Long Travel Suspension

    Tacoma. 1st Gen Tacoma (1996-2004) 2nd Gen Tacoma (2005-2015) 3rd Gen Tacoma (2016+) Tundra. 1st Gen Tundra (2000-2006) 2nd Gen Tundra (2007-2021) ... 96-04 Tacoma 3.5" Long Travel Suspension Regular Price $2,300.00 Sale Price $2,300.00 Regular Price. Sale Sold Out. Unit price / per . Shipping calculated at checkout. Quantity: ...

  13. 5 Long Travel Tacoma Build Setups

    Five 2nd & 3rd Gen (2005-2023) Tacoma Long Travel Builds - 5 Owners Discuss Their Suspension Setups. Detailed Features & Overviews. ... King Suspension Long Travel | 3.0x16x600 lb Spring Coil Over ... so we went with that. Again, head first all the way. We literally just got our truck back after installation, so we're still feeling out of ...

  14. 96-04 Tacoma

    We'll be closed December 25th and January 1st for the holidays. Phone: 714-848-8880 | Email: [email protected]. ... Increased wheel travel; Corrected suspension geometry; 100% Bolt On $ 1,955.99. Adjustable shocks for 1-3″ of front lift ... Camburg Toyota Tacoma Pre/4wd 96-04 Long Travel Kit quantity. Add to cart. Camburg Toyota Tacoma ...

  15. First gen (1995) Tacoma suspension recommendations

    1995 Tacoma 4x4 Extended Cab 3.4L. Tundra Front Calipers & Rotors, Bilstein Shocks, 2DIN Head Unit, JBL Front Speakers, Tweeters in 4Runner Dome Pods, Transmission Oil Cooler, 16" Tacoma OEM Alloy Wheels. I second the Bilstein recommendation as well as the add-a-leaf.

  16. MCM Fab 96-02 4 Runner Long Travel

    MCM Fab 96-02 4 Runner Long Travel. MCM Fab Long Travel Suspension for the 1996-2004 Toyota Tacoma. Our kit features a CNC bent, MIG welded, boxed lower control arm design with internal ribbing for increased strength and rigidity. The Upper Control arms are TIG Welded using high quality American made DOM Tubing.

  17. 1st Gen Tacoma Long Travel Suspension Upgrades

    If you're a serious off-roader who wants to combine a functional rock crawler with some go-fast desert racing there are few better platforms than the Toyota Tacoma. We've seen Tacomas like this Double Cab first Gen 2001 model used for everything from snow wheeling to rock crawling.This LT kit from Total Chaos uses 4130 chromoly

  18. +3.5 Inch 1st Gen Tacoma Long Travel Kit: Bushing Uca

    1996-2004 toyota tacoma long travel suspension. performance suspension system. part #96000bk. $3,487.44. call to place order. install instructions: why. ... 1st gen tacoma long travel heim joint steering upgrade: weld-on rear axle shock mounts: u-bolt relocation plates ...

  19. 1st gen how to get the most rear travel without cutting ...

    Easy and straight forward to do, just have to cycle your leafs to figure it out. -Gen 1 Raptor Rear Fox IBP shocks: 11.5" stroke. -Deaver F67 SUA. -12" (now mounted above frame) Simple to do, crossmember puts the shock right up against the underside of the bed.

  20. Rear Setup For First Gen

    FK Bearings WSSX16T Spherical Bearing with Teflon, 1" (1-3/8 Wide), 1 Pack. $54.99. Motive Products - 0100 European Power Brake Bleeder Kit. $59.95. Toyota Cv Joint Boot Kit - 04428-04010. $56.96. Home Forums > Tacoma Garage > Long Travel Suspension >. I'm looking to eventually replace the rear setup on my 98 with a simple SUA arrangement with ...