2002 ford excursion 7.3 fuse diagram

Fuse box diagrams, fuse layouts and assignment

Ford Excursion (1999-2005) Fuse Diagram

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Fuse box diagram (fuse layout), location and assignment of fuses and relays Ford Excursion (1999, 2000, 2001, 2002, 2003, 2004, 2005).

Checking and Replacing Fuses

Fuses and circuit breakers protect your vehicle’s electrical system from overloading. If electrical parts in your vehicle are not working, the system may have been overloaded and blown a fuse or tripped a circuit breaker. Before you replace or repair any electrical parts, check the appropriate fuses or circuit breakers.

To check a fuse, look at the silver-colored band inside the fuse. If the band is broken or melted, replace the fuse.

• Before replacing fuses check that the key has been removed from the ignition and that all the services are switched off and/or disengaged.
• Always disconnect the battery before servicing high current fuses.
• Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire.
• Never replace a broken fuse with anything other than a new fuse. Use always an intact fuse of the same color.
• If a fuse blows again contact a qualified service center.

Passenger Compartment Fuse Box

The fuse panel is located below and to the left of the steering wheel by the brake pedal. To remove the fuse panel cover, turn the panel fasteners counterclockwise.

Diagram 1999-2001

Diagram 2002-2005

Engine Compartment Fuse Box

The power distribution box is located in the engine compartment.

Fuse Box Diagrams

All automotive fuse box diagrams in one place

Ford Excursion (2000-2005) fuses and relays

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The heavy-duty SUV Ford Excursion was produced from 2000 to 2005. In this article, you will find fuse box diagrams of Ford Excursion 2000, 2001, 2002, 2003, 2004 and 2005 , get information about the location of the fuse panels inside the car, and learn about the assignment of each fuse (fuse layout) and relay.

Fuse Layout Ford Excursion 2000-2005

Cigar lighter (power outlet) fuses: 2000-2001 – is the fuse №3 (Cigar Lighter) in the Instrument panel fuse box, and fuses №7 (Floor Console Auxiliary PowerPoint), №9 (Left Rear Quarter Auxiliary PowerPoint) and №11 (Cargo Auxiliary PowerPoint) in the Engine compartment fuse box. 2002-2005 – fuses №2 (Power point – floor console), №3 (Power point – 3rd row), №4 (Power point – instrument panel), №5 (Power point – right rear quarter) and №12 (Cigar lighter) in the Passenger compartment fuse box.

Table of Contents

Fuse box location

Passenger compartment.

Engine compartment fuse box (if equipped)

Fuse box diagrams

Engine compartment

Passenger compartment / Power distribution box

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• Ford Manuals
• 2002 excursion
• Owner's manual

Ford 2002 Excursion Owner's Manual

• Owner's manual (233 pages)
• Owner's manual (40 pages)
• Owner's manual (272 pages)
• page of 296 Go / 296

Table of Contents

Introduction.

• Congratulations
• Safety and Environment Protection
• Symbol Glossary

Instrument Cluster

Entertainment systems.

• Rear Seat Entertainment System

Climate Controls

• Manual Heating and Air Conditioning
• Electronic Automatic Temperature Control
• Bulb Replacement

Driver Controls

• Power Windows

Locks and Security

• Anti-Theft System

Seating and Safety Restraints

• Safety Restraints
• Child Restraints
• Transmission Operation
• Vehicle Loading
• Trailer Towing
• Recreational Towing

Roadside Emergencies

• Hazard Flasher Switch
• Fuses and Relays
• Changing Tires
• Jump Starting
• Wrecker Towing

Customer Assistance

• The Dispute Settlement Board
• Utilizing the Mediation/Arbitration
• Getting Assistance Outside the U.S. and Canada
• Ordering Additional Owner's Literature
• Reporting Safety Defects (U.S. Only)
• Cleaning Your Vehicle
• Underbody Preservation

Maintenance and Specifications

• Engine Compartment
• Fuel Information
• Air Filter(S)
• Part Numbers
• Refill Capacities
• Lubricant Specifications
• Engine Data
• Vehicle Dimensions

Accessories

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• 1 Fuses and Relays
• 2 Accessories
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Table of contents

Related manuals for ford 2002 excursion.

Summary of Contents for Ford 2002 Excursion

Page 1: table of contents.

• Page 2 Table of contents Seating and safety restraints Seating Safety restraints Air bags Child restraints Driving Starting Brakes Transmission operation Vehicle loading Trailer towing Recreational towing Roadside emergencies Hazard flasher switch Fuses and relays Changing tires Jump starting Wrecker towing Customer assistance The dispute settlement board Utilizing the mediation/arbitration Getting assistance outside the U.S.
• Page 3 Ford Motor Company. Ford may change the contents without notice and without incurring obligation. Copyright © 2001 Ford Motor Company...

Page 4: Introduction

Page 5: safety and environment protection.

• Page 6 Introduction BREAKING-IN YOUR VEHICLE There are no particular guidelines for breaking-in your vehicle. During the first 1 600 km (1 000 miles) of driving, vary speeds frequently. This is recommended to give the moving parts a chance to break in. SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to-Bumper...
• Page 7 Snowplowing The Excursion is not recommended for snowplow installation. Ford makes no representation as to the suitability of the Excursion for snowplowing, in particular regarding the potential for exceeding vehicle weight limits, airbag (SRS) deployment sensitivity, vehicle crash integrity, or powertrain durability.

Page 8: Symbol Glossary

• Page 9 Introduction Vehicle Symbol Glossary Interior Luggage Child Safety Door Compartment Release Lock/Unlock Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, Battery Acid or Sparks Explosive Gas Fan Warning Maintain Correct Fluid Power Steering Fluid Level Emission System...

Page 10: Instrument Cluster

• Page 11 Instrument cluster If the light remains on, have your vehicle serviced at the first available opportunity. Light is blinking: Engine misfire is occurring which could damage your catalytic converter. You should drive in a moderate fashion (avoid heavy acceleration and deceleration) and have your vehicle serviced at the first available opportunity.
• Page 12 Instrument cluster Brake system warning Illuminates if the parking brake is engaged. Also momentarily BRAKE illuminates at start up to ensure the circuit is functional. If the brake warning lamp does not illuminate at these times, or illuminates after releasing the parking brake, seek service immediately.
• Page 13 Instrument cluster Low fuel Illuminates when the fuel level in the fuel tank is at, or near, empty (refer to Fuel gauge in this chapter for more information). Speed control Illuminates when the speed control is activated. Transmission control indicator light (TCIL) Illuminates when the overdrive function of the transmission has OVERDRIVE...
• Page 14 Instrument cluster Door ajar Illuminates when any door is open (or not fully closed). SecuriLock anti-theft system Illuminates when the anti-theft alarm system is armed. If the light THEFT fails to illuminate, continues to flash or remains on, have the system serviced.

Page 15: Gauges

• Page 16 Instrument cluster Engine coolant temperature gauge Indicates the temperature of the engine coolant. At normal operating temperature, the needle remains within the normal area (the area between the “H” and “C”). If it enters the red section, the engine is overheating.
• Page 17 Instrument cluster Transmission fluid temperature gauge If the gauge is in the: White area (normal) - the transmission fluid is within the normal operating temperature (between “H” and “C”). Yellow area (warning) — the transmission fluid is higher than normal operating temperature. This can be caused by special operation conditions (i.e.
• Page 18 If the gauge is operating in the Yellow or Red area, stop the vehicle and verify the airflow is not restricted such as snow or debris blocking airflow through the grill. If the gauge continues to show high temperatures, see your Ford or Lincoln Mercury dealer. Fuel gauge Displays approximately how much fuel is in the fuel tank.
• Page 19 Instrument cluster Trip odometer Registers the kilometers (miles) of individual journeys. Press and release the reset button (this P RN represents the trip mode). Press and hold the button for three seconds to reset. Tachometer Indicates the engine speed in revolutions per minute.

Page 20: Entertainment Systems

• Page 21 Entertainment systems If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on. Bass adjust The bass adjust control allows you BASS TREB to increase or decrease the audio...
• Page 22 Entertainment systems Speaker balance adjust Speaker sound distribution can be FADE adjusted between the right and left speakers. Press the BAL control then press: • to shift sound to the left and • to shift sound to the right. Speaker fade adjust Speaker sound can be adjusted FADE between the front and rear...
• Page 23 Entertainment systems Seek function in tape mode • Press to listen to the previous selection on the tape. • Press to listen to the next selection on the tape. Seek function in CD mode • Press to seek to the previous track of the disc.
• Page 24 Entertainment systems AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press the control to switch between AM, FM1 or FM2 memory preset stations. AM/FM select in tape mode Press this control to stop tape play and begin radio play. AM/FM select in CD mode Press this control to stop CD play and begin radio play.
• Page 25 Entertainment systems Starting autoset memory preset 1. Select a frequency using the AM/FM select controls. 2. Press the AUTO control. 3. When the first six strong stations AUTO are filled, the station stored in memory preset control 1 will start playing.
• Page 26 Entertainment systems To set the minute, press and hold the CLK control and press TUNE: AUTO • to decrease minutes and • to increase minutes. If your vehicle has a separate clock, (other than the digital radio display), the CLK control will not function in the above manner.
• Page 27 Entertainment systems Tune adjust The tune control works in radio mode. Tune adjust in radio mode • Press to move to the next frequency down the band (whether or not a listenable station is located there). Hold the control to move through the frequencies quickly.
• Page 28 Entertainment systems Fast forward The fast forward control works in tape and CD modes. • In the tape mode, tape direction will automatically reverse when the end of the tape is reached. • In CD mode, pressing the control fast forwards the CD within the current track.
• Page 29 Entertainment systems Compression adjust Compression adjust brings soft and COMP loud CD passages together for a more consistent listening level. Press the COMP control to activate and deactivate compression adjust. Shuffle feature The shuffle feature operates in CD SHUFFLE mode and plays all tracks in random order.
• Page 30 Entertainment systems PREMIUM AM/FM STEREO IN DASH SIX CD RADIO DISC SHUF SCAN COMP SEEK TUNE MUTE LOAD BASS TREB FADE PUSH ON MENU Your vehicle is equipped with a delayed accessory feature. This feature enables the audio playing media to continue playing up to 10 minutes after the ignition has been turned off, or until a door is opened.
• Page 31 Entertainment systems If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on. Bass adjust The bass adjust control allows you BASS to increase or decrease the audio system’s bass output.
• Page 32 Entertainment systems Seek function The seek function works in radio or CD mode. Seek function in radio mode • Press to find the next listenable station down the frequency band. SEEK DOWN will display. • Press to find the next listenable station up the frequency band. SEEK UP will display.
• Page 33 Entertainment systems AM/FM select The AM/FM select control works in radio and CD modes. AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press the control to switch between AM, FM1 or FM2 memory preset stations. AM/FM select in CD mode Press this control to stop CD play and begin radio play.
• Page 34 Entertainment systems Autostore Autostore allows you to set the strongest local radio stations without losing your original manually set preset stations. This feature is helpful on trips when you travel between cities with different radio stations. Starting autostore 1. Press and momentarily hold the AM/FM control. 2.
• Page 35 Entertainment systems Tune adjust The tune control works in radio or CD mode. Tune adjust in radio mode • Press to move to the next frequency down the band (whether or not a listenable station is located there). Hold the control to move through the frequencies quickly.
• Page 36 Entertainment systems Do not insert any promotional (odd shaped or sized) discs, or discs with removable labels into the CD player as jamming may occur. Display description Six circles are always lit in the digital display. These signify the six CD slots in the audio system.
• Page 37 Entertainment systems Press the LOAD control. (You can choose which slot will be loaded by pressing the desired preset number. If you do not choose a slot, the system will choose the next available one.) Wait until the CD door opens. Load the CD into the player.
• Page 38 Entertainment systems Auto eject Press and momentarily hold the EJ control to engage auto eject. All CDs which are present in the player will be ejected one at a time. If a CD is ejected and not removed from the door of the CD player, the player will automatically reload the CD.
• Page 39 Entertainment systems Menu mode The MENU control allows you to MENU access many different features within your audio system. There are three sets of menus available depending upon which mode or feature is activated. While in FM mode, two menus are available.
• Page 40 Entertainment systems Traffic announcements This feature allows you to hear traffic announcements. When in this MENU mode, traffic announcements will interrupt radio and CD play. When in FM mode and RDS is activated, press the MENU until TRAFFIC OFF displays. Press the SEL control to engage the feature.
• Page 41 Entertainment systems Radio data system (RDS) feature This feature allows your audio system to receive text information MENU from RDS-equipped FM radio stations. To activate RDS: • When in FM mode, press the MENU control until RDS OFF displays. • Press the SEL control to engage this feature (RDS ON). RDS features: Once the RDS feature is on, press the MENU control to scroll through the following selections:...
• Page 42 Entertainment systems Program type This feature allows you to search for RDS stations selectively by their program type. Press the MENU control until FIND program type is displayed. MENU Use the SEL control to select the program type. With the feature on, use the SEEK or SCAN control to find the desired program type from the following selections: •...
• Page 43 Entertainment systems Mute mode Press the control to mute the playing media. Press the control again to return to the playing media. REAR SEAT CONTROLS (IF EQUIPPED) The Rear Seat Controls (RSC) allow VOLUME MEDIA SEEK the rear seat passengers to operate the radio, tape, CD, or CD changer (if equipped).
• Page 44 Entertainment systems USING HEADPHONES/PERSONAL AUDIO SYSTEM The Personal Audio System allows VOLUME MEDIA SEEK the rear seat passengers to listen to one media source (radio, tape, CD, or CD changer if equipped) while the front seat passengers listen to another. However, front and rear seat passengers can not listen to two different radio stations simultaneously.
• Page 45 Entertainment systems SEEK FUNCTION • Press to find the next listenable station down the VOLUME MEDIA SEEK frequency band. • Press to find the next listenable station up the frequency band. In tape mode, use the SEEK function to access the next previous selection.
• Page 46 Entertainment systems DVD player controls 1. MAIN control • NEXT — Press to access the next track on the CD, the next chapter on the DVD, or to go up in cursor mode. • PREV — Press to access the previous track on the CD, the previous chapter on the DVD, or to go down in cursor mode.
• Page 47 Entertainment systems 5. MENU control Press to bring up the disc menu. 6. AUX control Press to switch DVD player from play mode to auxiliary mode. 7. Auxiliary jacks Insert lines for standard video game players. 8. STOP/EJECT control Press once to stop DVD play. Press again to eject the DVD. 9.
• Page 48 Entertainment systems • Press the REV control to move the cursor left one position • Press the FWD control to move the cursor right one position Next/Previous control The NEXT (up) and PREV (down) controls allow you to access the next or previous track on a CD or chapter on a DVD.
• Page 49 Entertainment systems CD play mode Press NEXT during CD play to advance to the next track. If you press NEXT during the last track, the system will wrap around to the first track and begin play. Slow play mode To enter slow play mode, press the PLAY/PAUSE control.
• Page 50 Entertainment systems Remote control 1. REWIND control Press to reverse the direction of the DVD movie. 2. FAST FORWARD control Press to advance the direction of the DVD movie. 3. PLAY/STOP control Press to play or stop the DVD movie. 4.
• Page 51 Entertainment systems In stop mode, press the control to select the next memory preset. 7. MNU/MODE control In DVD playback mode, press to access the disc menu. In stop mode, press to change to rear seat mode (i.e. AM, FM, CD . . . ) 8.
• Page 52 Entertainment systems Adjusting the volume from the rear seat controls The volume control allows the rear seat passengers to adjust the VOLUME MEDIA SEEK volume level of the desired selection. Press the + control to increase the volume. Press the - control to decrease the volume. When in single play mode, the speaker volume cannot be set higher than the current volume radio setting.
• Page 53 Entertainment systems Memory preset control In radio mode, press the MEMORY control successively to scroll VOLUME MEDIA SEEK through the memory presets in AM, FM1 or FM2. In CDDJ mode (if equipped), press the MEMORY control to select the next disc in the compact disc changer. Play will begin with the first track.
• Page 54 Entertainment systems To activate from the rear seat controls, press the control and plug a 3.5mm headphone into the headphone jack. With the headphones ON, the rear speakers will not operate. In this mode, the headphones are enabled. The rear seat passengers have control over the desired volume levels.
• Page 55 Entertainment systems Liquid Crystal Display (LCD) flip-down screen The screen rotates down to view and up into housing to store when not in use. Be sure the screen is latched into the housing when being stored. 1. 7.0” (diagonal) active matrix liquid crystal display (LCD) screen. 2.

Page 56: Rear Seat Entertainment System

• Page 57 Entertainment systems Inserting a CD/DVD Inserting a CD/DVD into the DVD player automatically turns the power ON and playback should begin. The counter is automatically reset to 0:00:00. Ensure that the overhead screen is down for viewing. Removing a CD/DVD 1.
• Page 58 Entertainment systems On-screen indicators Each time a control is pressed, the operational status of the DVD player is shown on the screen. The following are some possible indicators: 1. CD track 2. DVD chapter 3. SYSTEM COUNTER — displays current viewing time of desired media. (HOURS:MINUTES:SECONDS) 4.
• Page 59 Do not attempt to service, repair or modify the Rear Seat Entertainment System (RSES). See your Ford or Lincoln Mercury dealer. Do not insert foreign objects into the DVD compartment. The front glass on the liquid crystal display (LCD) flip-down screen may break when hit with a hard surface.
• Page 60 Entertainment systems Federal Communication Commission (FCC) Compliance Changes or modifications not approved by Ford Lincoln-Mercury could void user’s authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules.
• Page 61 Entertainment systems Humidity and moisture condensation Moisture in the air will condense in the DVD player under extremely humid conditions or when moving from a cold place to a warm one. Moisture condensation on the tape playback head drum may damage the videocassette and/or drum.
• Page 62 Entertainment systems CLEANING COMPACT DISCS Inspect all discs for contamination before playing. If necessary, clean discs only with an approved CD cleaner and wipe from the center out to the edge. Do not use circular motion. CD AND CD CHANGER CARE •...
• Page 63 Entertainment systems RADIO FREQUENCY INFORMATION The Federal Communications Commission (FCC) and the Canadian Radio and Telecommunications Commission(CRTC) establish the frequencies AM and FM stations may use for their broadcasts. Allowable frequencies are: AM 530, 540–1600, 1610 kHz FM 87.7, 87.9–107.7, 107.9 MHz Not all frequencies are used in a given area.

Page 64: Climate Controls

• Page 65 Climate controls • (Panel) – Distributes outside air through the instrument panel registers. However, the air will not be cooled below the outside temperature because the air conditioning does not operate in this mode. • OFF – Outside air is shut out and the fan will not operate. For short periods of time only, use this mode to prevent undesirable odors from entering the vehicle.
• Page 66 Climate controls • To reduce humidity buildup inside the vehicle in warm weather conditions, don’t drive with the climate control system in the OFF position. • Under normal weather conditions, your vehicle’s climate control system should be left in any position other than the MAX A/C or OFF when the vehicle is parked.

Page 67: Electronic Automatic Temperature Control

• Page 68 Climate controls Turning the EATC on Press AUTO, any of the override controls or the fan speed control. The EATC will only operate when the vehicle is running. Turning the EATC system off Press OFF. Automatic operation Press AUTO and select the desired temperature. The selected temperature and the word AUTO will appear in the display window.
• Page 69 Climate controls If unusual conditions exist (i.e.-window fogging, etc.), the manual override controls allow you to select airflow locations and the fan control allows you to adjust fan speed as necessary. Temperature selection The display window indicates the selected temperature, function (AUTO, A/C, ) or one of the manual override controls) and...
• Page 70 Climate controls Fan speed ( When AUTO is pressed, fan speed is adjusted automatically for existing conditions. You can override fan speed at any time. To control fan speed manually, press the fan control to cancel the automatic fan speed operation.
• Page 71 Climate controls When AUTO is selected, the A/C operates automatically for existing conditions and A/C will be displayed in the display window. If A/C is selected while in AUTO operation, A/C will not be displayed in the display window and the EATC system will remain in AUTO operation. However, the EATC system will operate without the use of the air conditioning.
• Page 72 Climate controls Manual override controls AUTO EXT TEMP AUTO The manual override controls allow you to manually determine where airflow is directed. To return to full automatic control, press AUTO. When a manual override control is selected, the EATC system will turn off the AUTO indicator in the display window and display those indicators of all of the operating controls.
• Page 73 Climate controls automatically dehumidify the air to reduce fogging. (Note that A/C will not be displayed in the display window.) Recirculation and A/C override controls cannot be selected. For added customer comfort, the system will allow some airflow through the floor ducts in this mode. Turning the EATC off OFF —...
• Page 74 Climate controls Operating tips • In humid weather conditions, place the climate control system in or rear defrost before driving. This will reduce fogging on your windshield. Once the windshield has been cleared, operate the climate control system as desired. •...
• Page 75 Climate controls To aid in side window defogging/demisting in cold weather conditions: 1. Select 2. Set the temperature control to full heat 3. Select A/C 4. Set the fan speed to HI 5. Direct the outer panel vents towards to side windows 6.
• Page 76 Climate controls Turn the fan speed control to the desired speed. PANEL FLOOR Turn the temperature control to regulate the air temperature. COOL WARM Turn the mode selector control to determine the airflow location. When FLOOR is selected, airflow will be directed through the floor register in the third row passenger PANEL FLOOR...
• Page 77 Climate controls Turn the temperature control to regulate the air temperature. COOL WARM Turn the mode selector control to determine the airflow location. When FLOOR is selected, airflow will be directed through the floor register in the third row passenger PANEL FLOOR seating.

Page 78: Lights

• Page 79 Lights Foglamp control (if equipped) The headlamp control also operates the foglamps. The foglamps can be turned on only when the headlamp control is in the position and the high beams are not turned on. Pull headlamp control towards you to turn foglamps on.
• Page 80 Lights PANEL DIMMER CONTROL Use to adjust the brightness of the instrument panel during headlamp and parklamp operation. • Rotate up to brighten. • Rotate down to dim. • Rotate to full up position (past detent) to turn on interior lamps. •...
• Page 81 Lights Rear courtesy/reading lamps • Second row courtesy/reading lamp • Third row courtesy/reading lamp The courtesy lamps light when: • any door is opened. • the instrument panel dimmer switch is held up until the courtesy lamps come on. • any of the remote entry controls are pressed and the ignition is OFF. The reading lamps can be turned on by pressing the rocker control.

Page 82: Headlamps

• Page 83 Lights Function Number of Trade number bulbs Third row reading lamp 211-2 License lamp All replacement bulbs are clear in color except where noted. To replace all instrument panel lights - see your dealer Interior bulbs Check the operation of the following interior bulbs frequently: •...
• Page 84 Lights 6. Insert the glass end of the new bulb into the headlamp assembly. When the grooves in the plastic base are aligned, push the bulb into the lamp assembly until the plastic base contacts the rear of the lamp assembly.
• Page 85 Lights 5. Carefully pull bulb straight out of the socket and push in the new bulb. 6. Install the bulb socket in lamp assembly by turning clockwise. 7. Align the lamp assembly on the vehicle. 8. Install two screws on parking lamp/turn signal assembly.
• Page 86 Lights Replacing tail lamp/turn/backup lamp bulbs The tail lamp/turn/backup lamp bulbs are located in the same portion of the tail lamp assembly, one just below the other. Follow the same steps to replace either bulb: 1. Remove the four screws and the lamp assembly from vehicle.
• Page 87 Lights To install the brakelamp assembly: 1. Install the bulb socket into the lamp assembly and rotate 45 degrees. 2. Install the lamp assembly on the vehicle and secure with two screws. Replacing license plate lamp bulbs The license plate bulbs are located behind the rear bumper.

Page 88: Driver Controls

• Page 89 Driver controls Windshield wiper blades Check the wiper blades at least twice a year or when they seem less effective. Substances such as tree sap and some hot wax treatments used by commercial car washes reduce the effectiveness of wiper blades. Checking the wiper blades If the wiper blades do not wipe properly, clean both the windshield and wiper blades using undiluted windshield wiper solution or a mild...
• Page 90 Driver controls TILT STEERING WHEEL Pull the tilt steering control toward you to move the steering wheel up or down. Hold the control while adjusting the wheel to the desired position, then release the control to lock the steering wheel in position. Never adjust the steering wheel when the vehicle is moving.
• Page 91 Driver controls TYPE B Lift the mirror cover to turn on the visor mirror lamps. Pull the extension out for increased sunlight coverage when the visor is blocking the side window. OVERHEAD CONSOLE The appearance of your vehicle’s overhead console will vary according to your option package.
• Page 92 Driver controls • Place Velcro hook onto back side of aftermarket transmitter opposite of actuator control. • Place transmitter into storage compartment, control down. • Place the provided height adaptors onto the back of the storage bin door as needed. •...
• Page 93 Driver controls The maximum current draw of any single power point is 20 Amps. Exceeding this limit may result in a blown fuse. There are up to four auxiliary power points in the following locations: • Located on the instrument panel. POWER POINT •...

Page 94: Power Windows

Page 95: mirrors.

• Page 96 Driver controls Press the control located on the bottom of the mirror to turn the mirror on or off. The mirror will automatically return to the normal state whenever the vehicle is placed in R (reverse)(when the mirror is on) to ensure a bright clear view when backing up.
• Page 97 Driver controls Heated outside mirrors (if equipped) Both mirrors are heated automatically to remove ice, mist and fog when the rear window defrost is activated. Do not remove ice from the mirrors with a scraper or attempt to readjust the mirror glass if it is frozen in place.
• Page 98 Driver controls POWER ADJUSTABLE FOOT PEDALS The accelerator and brake pedal should only be adjusted when the vehicle is stopped and the gearshift lever is in the P(Park) position. Press and hold the rocker control to adjust accelerator and brake pedal toward you or away from you.
• Page 99 Driver controls To turn speed control off • Press OFF or • Turn off the vehicle ignition. Once speed control is switched off, the previously programmed set speed will be erased. To set a speed • Press SET ACCEL. For speed control to operate, the speed control must be ON and the vehicle speed must be greater...
• Page 100 Driver controls To set a higher set speed • Press and hold SET ACCEL. Release the control when the desired vehicle speed is reached • Press and release SET ACCEL to operate the Tap-Up function. Each press will increase the set speed by 1.6 km/h (1 mph) or •...
• Page 101 Driver controls To disengage speed control • Depress the brake pedal. Disengaging the speed control will not erase the previously programmed set speed. Pressing OFF will erase the previously programmed set speed. To return to a previously set speed • Press RES/RESUME. For RES/RESUME to operate, the vehicle speed must be faster than 48 km/h (30 mph).
• Page 102 Driver controls Indicator light This light comes on when either the CRUISE SET ACCEL or RES controls are pressed. The vehicle speed must be at or above 48 km/h (30 mph). It turns off when the speed control OFF control is pressed, the brake is applied, or the ignition is turned to the OFF position.
• Page 103 Driver controls Climate control features • Press TEMP up or down to adjust temperature. • Press FAN up or down to adjust fan speed. TRIP COMPUTER (IF EQUIPPED) The trip computer tells you about the condition of your vehicle through a constant monitor of vehicle systems.
• Page 104 Driver controls Mode control Each press of the MODE control will display a different feature as follows: Average fuel economy. The display will indicate the vehicle’s MODE average fuel economy in liters/100 km (or miles/gallon) RESET since the average fuel economy was last reset.
• Page 105 Driver controls • if the vehicle is started while parked on an incline. • if less than 30 liters (8 gallons) of fuel is added to the fuel tank. The fuel range function will flash for five seconds at the following distances based on fuel remaining and fuel economy calculations: •...
• Page 106 Driver controls Compass zone adjustment 1. Determine which magnetic zone you are in for your geographic location by referring to the zone map. 2. Locate the trip computer on the overhead console. 3. Turn ignition to the ON position. 4. Press and hold both trip computer controls.
• Page 107 Driver controls 1. Locate the trip computer located in the overhead console. 2. Start the vehicle. 3. Press and hold both trip computer controls. After approximately eight seconds, the trip computer will enter CAL mode. MODE CAL mode is indicated when the display lights the “CAL”...
• Page 108 Driver controls Programming Do not program the HomeLink Universal Transceiver with the vehicle parked in the garage. 1. Prepare for programming the HomeLink Universal Transceiver by erasing the three factory default codes by holding down the two outside buttons until the red light begins to flash after 20 seconds.
• Page 109 Driver controls To program your hand-held transmitters: • Continue to hold the button on the HomeLink Universal Transceiver. • Press and re-press the hand-held transmitter button every two seconds until the red light changes from a slow to a fast flash. Operating the HomeLink Universal Transceiver Once programmed, the HomeLink Universal Transceiver can be used in...
• Page 110 Driver controls 3. Press and release the programmed HomeLink button. Press and release the HomeLink button a second time to complete the training process. (Some garage door openers may require this procedure to be done a third time to complete the training.) The 2nd or 3rd press from step 3 will activate the door.
• Page 111 Driver controls OVERDRIVE CONTROL Activating overdrive (Overdrive) is the normal drive position for the best fuel economy. The overdrive function allows automatic upshifts and downshifts through all available gears. Deactivating overdrive Press the Transmission Control Switch (TCS) located on the end of OVERDRIVE the gearshift lever.
• Page 112 Driver controls CENTER CONSOLE Your vehicle may be equipped with a variety of console features. These include: • Utility compartment • Coin holder slots • Pen holder Use only soft cups in the cupholder. Hard objects can injure you in a collision. •...
• Page 113 Driver controls CARGO NET (IF EQUIPPED) The cargo net secures lightweight objects in the cargo area. Attach the net to the anchors provided. This net is not designed to restrain objects during a collision. TRIDOOR The TriDoor area is intended for cargo storage only, not for passengers. You can open and close the TriDoors from outside the vehicle only.
• Page 114 Driver controls The cargo doors and liftgate should be closed before driving your vehicle. Leaving the liftgate and/or the cargo doors open could cause serious damage to the TriDoors and its components as well as allowing carbon monoxide to enter the vehicle. If you must drive with the cargo doors and liftgate window open, keep the vents open so outside air comes into the vehicle.
• Page 115 Driver controls To adjust the tie-downs: Use the adjustable tie downs to secure loads to the luggage carrier. 1. Completely loosen the slider knobs at each end of the cross rail. 2. Lift the cross-bar and re-set it at the desired position. Ensure that both sides of the cross rails are even.

Page 116: Locks And Security

• Page 117 Locks and security Childproof door locks When these locks are set, the rear doors cannot be opened from the inside. The rear doors can be opened from the outside when the doors are unlocked. The childproof locks are located on rear edge of each rear door and must be set separately for each door.
• Page 118 Locks and security Unlocking the doors Press this control to unlock the driver door. The interior lamps and running board lamps (if equipped) will illuminate. Press the control a second time within three seconds to unlock all doors and liftgate. Locking the doors Press this control to lock all doors, liftgate or the driver’s door.
• Page 119 Locks and security Sounding a panic alarm Press this control to activate the alarm. To deactivate the alarm, press the control again or turn the ignition to ACC or ON. Panic alarm will only operate with the ignition in the OFF position. Replacing the battery The remote transmitter is powered by one coin type three-volt lithium battery CR2032 or equivalent.
• Page 120 Locks and security Replacing lost transmitters If a remote transmitter has been lost and you would like to remove it from the vehicle’s memory, or you would like to purchase additional remote transmitters and have them programmed to your vehicle: •...
• Page 121 Locks and security Illuminated entry The illuminated entry system will turn on the interior lights when the remote transmitter unlock control is pressed. The illuminated entry system will turn off the interior lights if the ignition switch is turned to the ON position, or if the remote transmitter lock control is pressed, or after 25 seconds of illumination.
• Page 122 Locks and security 2. Press 1/2 control within five seconds of step 1. 7 8 9 0 3. Enter your personal 5 digit code. Enter each digit within five seconds of previous one. Do not set a code that includes five of the same number or presents them in sequential order.
• Page 123 Locks and security Locking the doors with the keyless entry system It is not necessary to first enter the factory or personal code prior to 7 8 9 0 locking all doors. To lock all the doors: • Press the 7/8 and the 9/0 control at the same time.
• Page 124 Locks and security Keyless entry key pad procedure 7 8 9 0 1. Enter 5 digit entry code 2. Press and hold 7/8 control 3. Press and release 3/4 control 4. Release 7/8 control. The user should receive a horn chirp to indicate the system has been disabled or a chirp followed by a honk to indicate the system has been enabled.
• Page 125 Locks and security The SecuriLock passive anti-theft system is not compatible with non-Ford aftermarket remote start systems. Use of these systems may result in vehicle starting problems and a loss of security protection. Automatic arming The vehicle is armed immediately...
• Page 126 Check to make sure the coded key is an approved Ford coded key. If your keys are lost or stolen you will need to do the following: •...
• Page 127 Locks and security Programming spare keys A maximum of eight keys can be coded to your vehicle. Only SecuriLock keys can be used. To program a coded key yourself, you will need two previously programmed coded keys (keys that already operate your vehicle’s engine) and the new unprogrammed key(s) readily accessible for timely implementation of each step in the procedure.

Page 128: Seating And Safety Restraints

• Page 129 Seating and safety restraints Captain’s chair (if equipped) • Lift the track release bar to move the seat forward or rearward. Make sure that the seat is relatched into place. • Pull the seatback handle up to recline the seat. Using the manual lumbar support Turn the lumbar support control toward the front of vehicle to move...
• Page 130 Seating and safety restraints Do not pile cargo higher than the seatbacks to avoid injuring people in a collision or sudden stop. Always drive and ride with your seatback upright and the lap belt snug and low across the hips. Reclining the seatback can reduce the effectiveness of the seat’s safety belt in the event of a collision.
• Page 131 Seating and safety restraints Memory seats and adjustable pedals (if equipped) This system allows automatic positioning of the driver seat and adjustable pedals to three programmable positions. The memory seat control is located on the driver door. • To program position one, move the driver seat to the desired position using the seat controls.
• Page 132 Seating and safety restraints REAR SEATS Head restraints Your vehicle’s seats are equipped with head restraints which adjust up and down. The purpose of these head restraints is to help limit head motion in the event of a rear collision. To properly adjust your head restraints, lift the head restraint so that it is located directly behind your head or as close to that position as possible.
• Page 133 Seating and safety restraints 2. Lift seat cushion up and rotate forward. 3. The headrest must be removed in order to fold the seatback down. Remove 2nd row seat headrest by pushing in both tabs while pulling up on headrest simultaneously. 4.
• Page 134 Seating and safety restraints 5. Lift the lower seat control and flip the seatback down. 6. For bench seats only, lift up flap on seatback to release closeout panel. 7. For bench seats only, rotate panel to closeout the space between the seatback and the floor.
• Page 135 Seating and safety restraints 2. Lift the lower seat control. 3. Pull up on the seatback while lifting the handle to lift the seatback into the upright position. 4. Remove headrest from storage position and return to 2nd row seatback. Push down headrest completely to secure. Reclining the seatback Lift the control to adjust the seatback.
• Page 136 Seating and safety restraints To reduce the risk of personal injury, the second row seat should not be left in the forward, E-Z entry position while the vehicle is in motion. Please ensure that the seat is in the upright, fully latched rearward position before putting the vehicle in motion.
• Page 137 Seating and safety restraints Removing the third row seat From the rear of the vehicle, with the liftgate window and cargo doors open: 1. Pull the seat release lever located on the lower right side of the seatback while pushing the seatback down onto the seat cushion.

Page 138: Safety Restraints

• Page 139 Seating and safety restraints It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle. In a collision, people riding in these areas are more likely to be seriously injured or killed. Do not allow people to ride in any area of your vehicle that is not equipped with seats and safety belts.
• Page 140 Seating and safety restraints 2. To unfasten, push the release button and remove the tongue from the buckle. The front and rear outboard safety restraints in the vehicle are combination lap and shoulder belts. The front passenger and rear seat outboard safety belts have two types of locking modes described below: Vehicle sensitive mode The vehicle sensitive mode is the normal retractor mode, allowing free...
• Page 141 Seating and safety restraints How to use the automatic locking mode • Buckle the combination lap and shoulder belt. • Grasp the shoulder portion and pull downward until the entire belt is extracted. • Allow the belt to retract. As the belt retracts, you will hear a clicking sound.
• Page 142 Seating and safety restraints How to disengage the automatic locking mode Ford recommends that all safety belt assemblies and attaching hardware should be inspected by a qualified technician after any collision. Safety belt assemblies not in use during a collision should also be inspected and replaced if either damage or improper operation is noted.
• Page 143 Seating and safety restraints Energy Management Feature • This vehicle has a seat belt system with an energy management feature at the front outboard seating position to help further reduce the risk of injury in the event of a head-on collision. •...
• Page 144 Seating and safety restraints In the event of a collision, the colored label (REPLACE BELT) may become visible. If this occurs, the safety belt must be replaced. Whenever the yellow portion of the label is visible, the safety belt must be replaced.
• Page 145 Seating and safety restraints The driver and front outboard passenger safety belt system (including retractors, buckles and height adjusters) must be replaced if the vehicle is involved in a collision that results in the activation of the safety belt pretensioners. Refer to the Safety belt maintenance section in this chapter.
• Page 146 Seating and safety restraints Lap belts Adjusting the lap belt The lap belt should fit snugly and as low as possible around the hips, not across the waist. • 1st row and 3rd row (if equipped) center seating positions The lap belt does not adjust automatically. Insert the tongue into the correct buckle (the buckle closest to the direction the tongue is coming...
• Page 147 Seating and safety restraints Safety belt warning light and indicator chime The seat belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten their safety belts. Conditions of operation If... Then... The driver’s safety belt is not The safety belt warning light buckled before the ignition switch illuminates 1-2 minutes and the...
• Page 148 Seating and safety restraints The following are reasons most often given for not wearing safety belts: (All statistics based on U.S. data) Reasons given... Consider... “Crashes are rare 36 700 crashes occur every day. The more we events” drive, the more we are exposed to “rare” events, even for good drivers.
• Page 149 Seating and safety restraints One time disable Any time the safety belt is buckled and then unbuckled during an ignition ON cycle, BeltMinder will be disabled for that ignition cycle only. Deactivating/activating the BeltMinder feature Read steps 1 - 9 thoroughly before proceeding with the deactivation/activation programming procedure.
• Page 150 (if equipped), LATCH child seat tether anchors and lower anchors (if equipped), and attaching hardware, should be inspected after a collision. Ford Motor Company recommends that all safety belt assemblies used in vehicles involved in a collision be replaced.

Page 151: Air Bags

• Page 152 Seating and safety restraints Important supplemental restraint system (SRS) precautions The supplemental restraint system is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries. Air bags DO NOT inflate slowly or gently and the risk of injury from a deploying air bag is greatest close to the trim covering the air bag...
• Page 153 Do not attempt to service, repair, or modify the air bag supplemental restraint systems or its fuses. See your Ford or Lincoln Mercury dealer. The front passenger air bag is not designed to offer protection to occupants in the center front seating position.
• Page 154 Seating and safety restraints Children and air bags For additional important safety information, read all information on safety restraints in this guide. Children must always be properly restrained. Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating position.
• Page 155 Seating and safety restraints The air bags inflate and deflate rapidly upon activation. After air bag deployment, it is normal to notice a smoke-like, powdery residue or smell the burnt propellant. This may consist of cornstarch, talcum powder (to lubricate the bag) or sodium compounds (e.g., baking soda) that result from the combustion process that inflates the...

Page 156: Child Restraints

• Page 157 Seating and safety restraints Important child restraint precautions You are required by law to use safety restraints for children in the U.S. and Canada. If small children ride in your vehicle (generally children who are four years old or younger and who weigh 18 kg [40 lbs] or less), you must put them in safety seats made especially for children.
• Page 158 Seating and safety restraints To improve the fit of lap and shoulder belts on children who have outgrown child safety seats, Ford recommends use of a belt-positioning booster seat that is labelled as conforming to all applicable Federal motor vehicle safety standards. Belt-positioning booster seats raise the child and provide a shorter, firmer seating cushion that encourages safer seating posture and better fit of lap and shoulder belts on the child.
• Page 159 (passenger side front and outboard rear seating positions) (if equipped) section in this chapter. Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position which is capable of providing a tether anchorage.
• Page 160 Seating and safety restraints Installing child safety seats in combination lap and shoulder belt seating positions Air bags can kill or injure a child in a child seat. NEVER place a rear-facing child seat in front of an active air bag. If you must use a forward-facing child seat in the front seat, move the seat all the way back.
• Page 161 Seating and safety restraints 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until...
• Page 162 Seating and safety restraints 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with your knee on the child seat. 8. Allow the safety belt to retract to remove any slack in the belt.
• Page 163 Seating and safety restraints The tether strap anchors in your vehicle are in the following positions (shown from top view): Attach the tether strap only to the appropriate tether anchor as shown. The tether strap may not work properly if attached somewhere other than the correct tether anchor.
• Page 164 Seating and safety restraints • Third row • The anchors are located under the seat frame. 4. Clip the tether strap to the anchor as shown. If the tether strap is clipped incorrectly, the child safety seat may not be retained properly in the event of a collision.

Page 165: Driving

• Page 166 Driving Do not start your vehicle in a closed garage or in other enclosed areas. Exhaust fumes can be toxic. Always open the garage door before you start the engine. See Guarding against exhaust fumes in this chapter for more instructions. If you smell exhaust fumes inside your vehicle, have your dealer inspect your vehicle immediately.
• Page 167 Driving 5. Turn the key to 4 (ON) without turning the key to 5 (START). If there is difficulty in turning the key, firmly rotate the steering wheel left and right until the key turns freely. This condition may occur when: •...
• Page 168 Driving 3. If the temperature is below -12° C (10° F) and the engine does not start in 15 seconds on the first try, turn the key OFF and wait 10 seconds and try again. If the engine does not start in two attempts, press the accelerator pedal all the way to floor and hold.

Page 169: Brakes

• Page 170 Driving Four-wheel anti-lock brake system (ABS) This vehicle is equipped with an anti-lock braking system (ABS). A noise from the hydraulic pump motor and pulsation in the pedal may be observed during ABS braking events. Pedal pulsation coupled with noise while braking under panic conditions or on loose gravel, bumps, wet or snowy roads is normal and indicates proper functioning of the vehicle’s anti-lock brake system.
• Page 171 Driving With the ABS light on, the anti-lock BRAKE brake system is disabled and normal braking is still effective unless the brake warning light also remains illuminated with parking brake released. (If your brake warning lamp illuminates, have your vehicle serviced immediately.) Parking brake Apply the parking brake whenever...
• Page 172 Driving Pull the release lever to release the brake. Driving with the parking brake on will cause the brakes to wear out quickly and reduce fuel economy. STEERING YOUR VEHICLE Your vehicle is equipped with power steering. Power steering uses energy from the engine to help steer the vehicle.

Page 173: Transmission Operation

• Page 174 Driving If you cannot move the gearshift lever out of P (Park) with ignition in the ON position and the brake pedal depressed: 1. Apply the parking brake, turn ignition to the LOCK position, then remove the key. 2. Reinsert the key and turn the ignition to the OFF position. 3.
• Page 175 Driving Hold the brake pedal down while you move the gearshift lever from P (Park) to another position. If you do not hold the brake pedal down, your vehicle may move unexpectedly and injure someone. P (Park) Always come to a complete stop before shifting into P (Park).
• Page 176 Driving The transmission control indicator light (TCIL) (the word OFF) on the OVERDRIVE end of the gearshift lever will illuminate. Drive – Not shown on the display. Activate by pressing the transmission control switch (TCS) on the end of the gearshift lever with the gearshift in the position.
• Page 177 Driving Forced Downshifts To gain acceleration in (Overdrive) or Drive (O/D OFF) when passing another vehicle, push the accelerator to the floor. The transmission will downshift to the appropriate gear: third, second or first gear. Shift strategy (4R100 automatic transmission) To account for customer driving habits and conditions, your 4R100 automatic transmission electronically controls the shift quality by using an adaptive learning strategy.
• Page 178 Driving This system is not designed to prevent contact with small or moving objects. The system is designed to provide a warning to assist the driver in detecting large stationary objects to avoid damaging the vehicle. The system may not detect smaller objects, particularly those close to the ground.
• Page 179 Driving The reverse sensing system is automatically enabled when the gear selector is placed in R (Reverse) and the ignition is ON. A reverse sensing control allows the driver to disable the reverse sensing system only when the ignition is ON, and the gear selector is in R (Reverse).
• Page 180 4WD system indicator lights The 4WD system indicator lights illuminate only under the following conditions. If these lights illuminate when driving in 2WD, contact your Ford dealer as soon as possible. • 4x4- momentarily illuminates when the vehicle is started.
• Page 181 Driving Using the electronic shift 4WD system Positions of the electronic shift system To prevent damage, the electronic shift 4WD system is designed to allow up to 45 seconds before the shift command is performed. In the event that conflicting shift commands are selected, allow up to 45 seconds for the shift command to be performed prior to reporting any shift concerns to your dealer.
• Page 182 Driving Shifting from 4x4 HIGH (4WD high) to 2WD (2WD high) Rotate the 4WD control to 2WD at any forward speed. Disengagement HIGH of the transfer case and front hubs may be delayed due to torque bind which is caused by driving on dry hard surfaces or performing tight turns while using the 4WD system.
• Page 183 Driving 4. Move the 4WD control to the 4x4 HIGH (4WD high) or 2WD (2WD high) position. HIGH 5. Hold the shift command until the LOW RANGE indicator light shuts off. 6. If the LOW RANGE indicator light does not shut off after 15 seconds, start the vehicle moving, then repeat steps 1 through 5 before reporting any shift concerns to your dealer.
• Page 184 Driving • Be extremely careful when driving on pavement made slippery by loose sand, water, gravel, snow or ice. If your vehicle goes off the edge of the pavement • If your vehicle goes off the edge of the pavement, slow down, but avoid severe brake application, Ease the vehicle back onto the pavement only after reducing your speed.
• Page 185 Driving called for. Avoid abrupt steering, acceleration or braking. Use all available road surface to return the vehicle to a safe direction of travel. • In the event of an emergency stop, avoid skidding the tires and do not attempt any sharp steering wheel movements. •...
• Page 186 Driving Sand When driving over sand, try to keep all four wheels on the most solid area of the trail. Avoid reducing the tire pressures but shift to a lower gear and drive steadily through the terrain. Apply the accelerator slowly and avoid spinning the wheels.
• Page 187 Ford joins the U.S. Forest Service and the Bureau of Land Management in encouraging you to help preserve our national forest and other public and private lands by “treading lightly.”...
• Page 188 Driving Descend a hill in the same gear you would use to climb up the hill to avoid excessive brake application and brake overheating. Do not descend in neutral, disengage overdrive or manually shift to a lower gear. When descending a steep hill, avoid sudden hard braking as you could lose control.
• Page 189 Failure to follow tire pressure recommendations can adversely affect the way your vehicle handles. Do not exceed the Ford recommended pressure even if it is less than the maximum pressure allowed for the tire.
• Page 190 Ford recommends that caution be used with any vehicle equipped with a high load or device (such as ladder racks or pickup box cover).

Page 191: Vehicle Loading

• Page 192 Driving • GCWR (Gross Combined Weight Rating): Maximum permissable combined weight of towing vehicle (including occupants and cargo) and the loaded trailer • Maximum Trailer Weight Rating: Maximum weight of a trailer the vehicle is permitted to tow. The maximum trailer weight rating is determined by subtracting the vehicle curb weight for each engine/transmission combination, any required option weight for trailer towing and the weight of the driver from the GCWR for the towing...

Page 193: Trailer Towing

• Page 194 Driving Your vehicle’s load capacity is designated by weight, not by volume, so you cannot necessarily use all available space when loading a vehicle. Towing a trailer places an additional load on your vehicle’s engine, transmission, axle, brakes, tires and suspension. Inspect these components carefully after any towing operation.
• Page 195 Driving Preparing to tow Use the proper equipment for towing a trailer, and make sure it is properly attached to your vehicle. See your dealer or a reliable trailer dealer if you require assistance. Load equalizing hitch When hooking up a trailer using a load equalizing hitch, always use the following procedure: 1.
• Page 196 Driving Do not connect a trailer’s hydraulic brake system directly to your vehicle’s brake system. Your vehicle may not have enough braking power and your chances of having a collision greatly increase. The braking system of the tow vehicle is rated for operation at the GVWR not GCWR.
• Page 197 Driving Trailer towing tips • Practice turning, stopping and backing up before starting on a trip to get the feel of the vehicle trailer combination. When turning, make wider turns so the trailer wheels will clear curbs and other obstacles. •...

Page 198: Recreational Towing

Page 199: roadside emergencies, page 200: hazard flasher switch.

• Page 201 Roadside emergencies The fuel pump shut-off switch is located in the passenger’s foot well, by the kick panel. Use the following procedure to reset the fuel pump shut-off switch. 1. Turn the ignition to the OFF position. 2. Check the fuel system for leaks. 3.

Page 202: Fuses And Relays

• Page 203 Roadside emergencies Passenger compartment fuse panel / power distribution box The fuse panel is located below and to the left of the steering wheel by the brake pedal. Remove the panel cover to access the fuses. To remove the fuse panel cover, turn the panel fasteners counterclockwise.
• Page 204 Roadside emergencies The fuses are coded as follows. Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description 15A* Adjustable pedals 20A* Power point - floor console 20A* Power point – 3rd row 20A* Power point - instrument panel 20A* Power point - right rear quarter 20A* Trailer tow turn/stop relay...
• Page 205 Roadside emergencies Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description 20A* Cigar lighter / OBD II Power mirrors/switches 15A* Daytime running lamps 10A* Driver’s seat module memory 15A* Rear seat controller 15A* Exterior lamps 20A* Turn lamps/Brake on-off switch (high) 10A* Body security module/4x4 module...
• Page 206 Roadside emergencies Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description 20A* Fuel pump 10A* Instrument cluster 15A* Delayed accessory 10A* Fog lamps 10A* PATS module, transceiver 10A* Ignition switch Run/ Start feed 10A* Left-hand lowbeam 10A* Right-hand lowbeam 10A* Rear wiper motor 30A**...

Page 207: Changing Tires

• Page 208 Roadside emergencies Location of the spare tire and tools The spare tire and tools for your vehicle are stowed in the following locations: Tool Location Spare tire Mounted on the left rear quarter panel in the cargo area Jack In the right rear cargo area stowage bin.
• Page 209 Roadside emergencies 2. Turn engine OFF and block the diagonally opposite wheel (block not provided). 3. Remove the jack, jack handle, lug wrench and spare tire from the stowage locations. 4. Use the tip of the lug wrench to remove any wheel trim. 5.
• Page 210 Roadside emergencies • Front (4x2) • Front passenger side (4x4)
• Page 211 Roadside emergencies • Front driver side (4x4) Make sure the jack fits into the notched area on the differential housing. • Rear 8. Turn the jack handle clockwise until the wheel is completely off the ground and high enough to install the spare tire.

Page 212: Jump Starting

• Page 213 Roadside emergencies Preparing your vehicle When the battery is disconnected or a new battery is installed, the transmission must relearn its adaptive strategy. As a result of this, the transmission may shift firmly. This operation is considered normal and will not affect function or durability of the transmission. Over time, the adaptive learning process will fully update transmission operation to its optimum shift feel.
• Page 214 Roadside emergencies 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery.
• Page 215 Roadside emergencies 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points. Do not connect the end of the second cable to the negative (-) terminal of the battery to be jumped.
• Page 216 Roadside emergencies Removing the jumper cables Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2.
• Page 217 Roadside emergencies 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.

Page 218: Wrecker Towing

Page 219: customer assistance.

• Page 220 P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) In order to help you service your Ford or Lincoln Mercury vehicle, please have the following information available when contacting a Customer Relationship Center: • Your telephone number (home and business).
• Page 221 5,000 participating Ford or Lincoln Mercury and Ford of Canada dealers. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Please contact your dealer for further information. Since this information is subject to...

Page 222: The Dispute Settlement Board

• Page 223 • The name of the dealer(s) who sold or serviced the vehicle. • A brief description of your unresolved concern. • A brief summary of the action taken by the dealer(s) and Ford Motor Company. • The names (if known) of all the people you contacted at the dealership(s).
• Page 224 After a case is reviewed, the Board mails you a decision letter and a form on which to accept or reject the Board’s decision. The decisions of the Board are binding on Ford (and, in some cases, on the dealer) but not on consumers who are free to pursue other remedies available to them under state or federal law.

Page 225: Utilizing The Mediation/Arbitration

Page 226: ordering additional owner's literature.

• Page 227 Customer assistance IN CALIFORNIA (U.S. ONLY) California Civil Code Section 1793.2(d) requires that, if a manufacturer or its representative is unable to repair a motor vehicle to conform to the vehicle’s applicable express warranty after a reasonable number of attempts, the manufacturer shall be required to either replace the vehicle with one substantially identical or repurchase the vehicle and reimburse the buyer in an amount equal to the actual price paid or payable by the consumer (less a reasonable allowance for consumer...

Page 228: Reporting Safety Defects (U.s. Only)

Page 229: cleaning.

• Page 230 Minor scratches or paint damage from road debris may be repaired using the Ultra Touch Prep and Finishing Kit (F7AZ-19K507–BA), which is available at your authorized Ford, Lincoln or Mercury dealer. This kit contains: • Lacquer Touch-Up Paint (ALBZ-19500–XXXXA) •...
• Page 231 Road Oil Removal (B7A-19520–AA). Use only approved products to clean plastic parts. These products are available from your authorized Ford, Lincoln or Mercury dealer. CLEANING WOOD-TONE TRIM Wipe stains with a clean, soft cloth and Ultra Clear Spray Glass Cleaner...
• Page 232 Clean the outside of the windshield or rear window with a non-abrasive cleaner such as Ultra Clear Spray Glass Cleaner (E4AZ-19C507–AA), available from your authorized Ford, Lincoln or Mercury dealer. If after cleaning the glass surface, the water sheets from the glass (e.g., does not bead), then the window is clean.
• Page 233 Extra Strength Upholstery Cleaner (E8AZ-19523–AA). CLEANING LEATHER SEATS (IF EQUIPPED) All Ford, Lincoln and Mercury vehicles with leather seating surfaces have a clear, protective coating over the leather. To clean the leather seats, simply use a soft cloth with Deluxe Leather and Vinyl Cleaner (F2AZ-19521–WA).

Page 234: Underbody Preservation

• Page 235 Cleaning FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford, Lincoln or Mercury dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and appearance of your vehicle.

Page 236: Maintenance And Specifications

Page 237: hood, page 238: engine compartment, page 239: engine oil.

• Page 240 Maintenance and specifications 4. Open the hood. Protect yourself from engine heat. 5. Locate and carefully remove the engine oil level indicator (dipstick). 6. Wipe the indicator clean. Insert the indicator fully, then remove it again. • If the oil level is between the MIN and MAX marks, the oil level is acceptable.
• Page 241 Change your engine oil and filter according to the appropriate schedule listed in the scheduled maintenance guide. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, start-up engine noises or knock may be experienced.

Page 242: Battery

• Page 243 Maintenance and specifications Batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When working near the battery, always shield your face and protect your eyes. Always provide proper ventilation.
• Page 244 Maintenance and specifications 6. With your foot on the brake pedal and with the A/C on, put the vehicle in D (Drive) and allow the engine to idle for at least one minute. 7. Drive the vehicle to complete the relearning process. •...
• Page 245 Maintenance and specifications • Boiling protection up to 129° C (265° F). • Protection against rust and other forms of corrosion. • Enables calibrated gauges to work properly. When the engine is cold, check the level of the engine coolant in the reservoir.
• Page 246 The cooling system in your vehicle is filled with either green-colored Motorcraft Premium Engine Coolant meeting Ford specification ESE-M97B44–A or yellow-colored Motorcraft Premium Gold Engine Coolant meeting Ford Specification WSS-M97B51–A1. To determine your vehicle’s coolant type (color), check your coolant reservoir. • Add Motorcraft Premium Engine Coolant (green-colored), VC-4–A (U.S.) or CXC-10 (Canada) or Motorcraft Premium...
• Page 247 Maintenance and specifications • Do not mix with recycled coolant unless from a Ford-approved recycling process (see Use of Recycled Engine Coolant section). For vehicles with overflow coolant systems with a non-pressurized cap on the coolant recovery system, add coolant to the coolant recovery reservoir when the engine is cool.
• Page 248 Operating an engine with a low level of coolant can result in engine overheating and possible engine damage. Recycled engine coolant Ford Motor Company recommends the use of a recycled engine coolant produced by Ford-approved processes in vehicles originally equipped with Motorcraft Premium Engine Coolant (green-colored). However, not all coolant recycling processes produce coolant that meets Ford specification ESE-M97B44–A.
• Page 249 Maintenance and specifications If you drive in extremely hot climates: • It is still necessary to maintain the coolant concentration above 40%. • NEVER decrease the coolant concentration below 40%. • Decreased engine coolant concentrations below 40% will decrease the corrosion protection characteristics of the engine coolant and may cause engine damage.
• Page 250 Maintenance and specifications When this occurs the vehicle will still operate. However: • The engine power will be limited. • The air conditioning system will be disabled. Continued operation will increase the engine temperature and the engine will completely shut down, causing steering and braking effort to increase.

Page 251: Fuel Information

• Page 252 Maintenance and specifications Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials and any open flames before fueling your vehicle. • Always turn off the vehicle before fueling. • Automotive fuels can be harmful or fatal if swallowed. Fuel such as gasoline is highly toxic and if swallowed can cause death or permanent injury.
• Page 253 If you must replace the fuel filler cap, replace it with a fuel filler cap that is designed for your vehicle. The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used.
• Page 254 Maintenance and specifications The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap. Otherwise, fuel may spray out and injure you or others. If you do not use the proper fuel filler cap, excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision, which may result in possible...
• Page 255 Auto Makers’ Choice logo. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components.
• Page 256 Maintenance and specifications Fuel Filter For fuel filter replacement, see your dealer or a qualified service technician. Refer to the scheduled maintenance guide for the appropriate intervals for changing the fuel filter. Replace the fuel filter with an authorized Motorcraft part. The customer warranty may be void for any damage to the fuel system if an authorized Motorcraft fuel filter is not used.
• Page 257 Maintenance and specifications • Allow no more than 2 automatic click-offs when filling. • Always use fuel with the recommended octane rating. • Use a known quality gasoline, preferably a national brand. • Use the same side of the same pump and have the vehicle facing the same direction each time you fill up.
• Page 258 Maintenance and specifications • Idling for long periods of time (greater than one minute) may waste fuel. • Anticipate stopping; slowing down may eliminate the need to stop. • Sudden or hard accelerations may reduce fuel economy. • Slow down gradually. •...
• Page 259 Maintenance and specifications • Adding certain accessories to your vehicle (for example bug deflectors, rollbars/light bars, running boards, ski/luggage racks) may reduce fuel economy. • Using fuel blended with alcohol may lower fuel economy. • Fuel economy may decrease with lower temperatures during the first 12–16 km (8–10 miles) of driving.
• Page 260 If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
• Page 261 Maintenance and specifications minimum of 30 minutes of city and highway driving is necessary as described below: • First, at least 10 minutes of driving on an expressway or highway. • Next, at least 20 minutes driving in stop-and-go, city-type traffic with at least four idle periods.
• Page 262 3. If necessary, add brake fluid from a clean un-opened container until the level reaches MAX. Do not fill above this line. 4. Use only a DOT 3 brake fluid certified to meet Ford specification ESA-M6C25–A. Refer to Lubricant specifications in this chapter.
• Page 263 Maintenance and specifications Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes. Seek medical attention if irritation persists. If taken internally, drink water and induce vomiting. Seek medical attention immediately. If you use a brake fluid that is not DOT 3, you will cause permanent damage to your brakes.
• Page 264 Maintenance and specifications 7. Remove the dipstick and inspect the fluid level. The fluid should be in the designated area for normal operating temperature or ambient temperature. Low fluid level Do not drive the vehicle if the fluid level is at the bottom of the dipstick and the ambient temperature is COLD DO NOT ADD...
• Page 265 Maintenance and specifications High fluid level Fluid levels above the safe range may result in transmission failure. An overfill condition of transmission COLD DO NOT ADD fluid may cause shift and/or engagement concerns and/or possible damage. DON'T ADD IF IN CROSSHATCHED AREA • CHECK WHEN HOT IDLING IN PARK High fluid levels can be caused by an overheating condition.

Page 266: Air Filter(S)

• Page 267 Maintenance and specifications Changing the air filter element (gasoline engines only) 1. Loosen the clamp that secures the air filter element in place. 2. Carefully separate the two halves of the air filter housing. 3. Remove the air filter element from the open end of the air filter housing.
• Page 268 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it. Treadwear...
• Page 269 Maintenance and specifications The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning or peak traction characteristics. Temperature A B C The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel.
• Page 270 Maintenance and specifications Tire rotation Because your vehicle’s tires perform different jobs, they often wear differently. To make sure your tires wear evenly and last longer, rotate them as indicated in the scheduled maintenance guide. If you notice that the tires wear unevenly, have them checked. •...
• Page 271 Make sure that all replacement tires are of the same size, type, load-carrying capacity and tread design (e.g., “All Terrain”, etc.), as originally offered by Ford. Do not replace your tires with “high performance” tires or larger size tires.

Page 272: Part Numbers

Page 273: refill capacities.

• Page 274 The axle lubricant should be changed any time the rear axle has been submerged in water. Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford Specification EST-M2C118-A for complete refill of Traction-Lok axles. Service refill capacities are determined by filling the rear axle to the bottom of the filler hole with the specified lubricant.

Page 275: Lubricant Specifications

• Page 276 Maintenance and specifications Ford part Ford part Ford Item name or number specification equivalent Brake fluid Motorcraft High PM-1 ESA-M6C25-A Performance and DOT 3 DOT 3 Motor Vehicle Brake Fluid Engine Motorcraft VC-4–A (in ESE-M97B44-A coolant-Gasoline Premium Engine Canada, engines...
• Page 277 Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Traction-Lok axles. Ford design rear axles contain a synthetic lubricant that does not require changing unless the axle has been submerged in water.

Page 278: Engine Data

• Page 279 Maintenance and specifications...
• Page 280 Maintenance and specifications IDENTIFYING YOUR VEHICLE Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the front door latch pillar on the driver’s side.
• Page 281 Maintenance and specifications 1. World manufacturer identifier 2. Brake type and gross vehicle weight rating (GVWR) 3. Vehicle line, series, body type 4. Engine type 5. Check digit 6. Model year 7. Assembly plant 8. Production sequence number Engine number The engine number (the last eight numbers of the vehicle identification number) is stamped on the engine block, transmission, frame and transfer case (if equipped).

Page 282: Accessories

• Page 283 Accessories Comfort and convenience Cargo organizers Cargo shades Cargo trays Cell phone holder Dash trim Engine block heaters Battery warmer/blanket Cellar phone holder Rear door storage bins Tire step Travel equipment Adjustable Towing Systems Auto headlamp system with DRL (Daytime Running Lights) Battery Warmer Box Aluminum Rack cargo storage systems Daytime running lights...
• Page 284 Accessories Trailer hitch bars and balls Trailer hitch swivel Tubular running bars TV/video system Protection and appearance equipment Air bag anti-theft locks Carpeted cargo mat Door edge guards Truck covers Cargo liners, interior Carpet floor mats Cleaners, waxes and polishes Flat splash guards Front end covers (full) Grill guards/brush guards...
• Page 285 (Citizens band [CB] transceivers, garage door openers and other transmitters with outputs of five watts or less will not ordinarily affect your vehicle’s operation.) • Ford cannot assume responsibility for any adverse effects or damage that may result from the use of such equipment.

Page 286: Index

• Page 287 ....248, 273 specifications ....275, 278 Cruise control (see Speed control) ....98 Emergencies, roadside jump-starting ......212 Customer Assistance ....199 Ford accessories for your Emission control system ..259 vehicle ........235 Engine ........278 Ford Extended Service check engine/service engine Plan ..........221 soon light ........10...
• Page 288 Index lubrication fuel pump shut-off switch ..200 specifications ....275, 278 gauge .........18 refill capacities ......273 improving fuel economy ..256 service points ......238 low fuel warning light ....13 starting after a collision ..200 octane rating ....254, 278 quality ........255 Engine block heater ....168 running out of fuel ....255 Engine oil ........239 safety information relating to...
• Page 289 Index storage ........207 Jump-starting your vehicle ..212 Hazard flashers ......200 Head restraints ......132 Headlamps ........78 Keyless entry system aiming ........80 autolock ........123 autolamp system .......78 locking and unlocking bulb specifications ....82 doors ........122–123 daytime running lights .....79 programming entry code ..121 flash to pass ......79 high beam ......13, 79 Keys ......124–125, 127...
• Page 290 Index fuel cap light ......11 Odometer ........18 high beam .........13 Oil (see Engine oil) ....239 low fuel ........13 Overdrive ........111 safety belt .........12 service engine soon ....10 speed control ......102 turn signal indicator ....13 Panic alarm feature, remote Load limits .........191 entry system ......119 GAWR ........191 Parking brake ......171...
• Page 291 Index Roof rack ........114 Starting your vehicle ..165–167 jump starting ......212 Steering wheel controls ......90, 98, 102 Safety belts (see Safety tilting .........90 restraints) ....14, 138–143, 145 Safety defects, reporting ..228 Safety restraints ....138–145 Tachometer .........19 belt minder ......147 cleaning the safety Tires ......207, 268–269 belts .........150, 234 changing ......207–208...
• Page 292 Index Vehicle Identification Number Windows (VIN) ..........280 power .........94 rear wiper/washer .....88 Vehicle loading ......191 Windshield washer fluid and Ventilating your vehicle ...169 wipers checking and adding fluid ..239 checking and cleaning ....89 liftgate reservoir .....239 Warning chimes .....14–15 operation ........88 Warning lights (see Lights) ..10 replacing wiper blades .....89 Washer fluid ......239...

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Interior Fuse Box Location: 2002 Ford Excursion XLT 6.8L V10

Ford excursion model years - 2000, 2001, 2002, 2003, 2004, 2005.

Find 2002 Excursion interior fuse box panel under dash

Hans Angermeier is an ASE certified Maintenance and Light Repair Technician and has produced over 100,000 videos showing drivers how to fix things on their cars. He has broad expertise on basic repair procedures covering the majority of cars on the road. Over the past 10 years, Hans has been focused on building CarCareKiosk, which is visited by millions of drivers each month.

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This video shows how to replace blown fuses in the interior 2002 Ford Excursion fuse box of your in addition to the fuse panel diagram location. Electrical components such as your map light, radio, heated seats, high beams, power windows, headlights, fan blower, defroster, door lock, power seat, windshield wiper motor, fuel pump, horn, anti-lock brakes and rear view camera all have fuses and if they suddenly stop working, chances are you have a fuse that has blown out. If your Excursion is experiencing electrical problems, you should always check the fuses first, because they are relatively easy to check and cheap to change. Some Fords have multiple interior fuse boxes including in the trunk - the video will show you where the interior fuse box of your 2002 Excursion is located. Next you need to consult the 2002 Ford Excursion fuse box diagram to locate the blown fuse. If your Excursion has many options like a sunroof, navigation, heated seats, etc, the more fuses it has. Some components may have multiple fuses, so make sure you check all of the fuses that are linked to the component in question.

If you need to replace a blown fuse in your Excursion, make sure you replace it with one that has the same amperage as the blown fuse. If checking and replacing the fuse for the component in question doesn’t work, we recommend seeking assistance from a trusted professional mechanic. They should be able to figure out if the component needs to be replaced or if there is a short or some other problem with your Excursion.

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Ford Excursion (1999 - 2005) Fuse Box Diagram

In this article you will find a description of fuses and relays Ford, with photos of block diagrams and their locations. Highlighted the cigarette lighter fuse (as the most popular thing people look for). Get tips on blown fuses, replacing a fuse, and more.

Passenger Compartment Fuse Panel (1999-2001)

Fuse Box In The Engine Compartment (1999-2001)

Passenger Compartment Fuse Panel (2002-2005)

WARNING: Terminal and harness assignments for individual connectors will vary depending on vehicle equipment level, model, and market.

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2002 Ford F-250 fuse box diagram

Ford F-250 fuse box diagrams change across years, pick the right year of your vehicle: 2022 2021 2020 2019 2018 2017 2016 2015 2014 2013 2012 2011 2010 2009 2008 2007 2006 2005 2004 2003 Lariat, Xlt, Xl 2003 2002 Lariat, Xlt, Xl 2002 2001 Lariat, Xlt, Xl 2000 1999 Super Duty,light Duty 1998 1997 1996 1995 1994 1993 1992

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Ford f-250 (2002 – 2007) – fuse box diagram.

Year of production: 2002, 2003, 2004, 2005, 2006, 2007

Passenger Compartment Fuse Box

The fuse panel is located below and to the left of the steering wheel by the brake pedal.

Engine Compartment Fuse Box (’05-’07)

Auxiliary relay box (’06-’07).

An auxiliary relay box is located in the left-hand front side of the engine compartment. This box contains relays for the Electronic Shift On the Fly (ESOF) system.

WARNING: Terminal and harness assignments for individual connectors will vary depending on vehicle equipment level, model, and market.

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• 1999-2007 Ford Super Duties
• 99 & up 7.3L Power Stroke Engine & Drivetrain

2002 7.3 w/ 6 Speed Wiring Diagram

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Hey guys, I'm looking for a wiring diagram for the in-cab fuse panel of my '02 7.3 6spd. Specifically, the IDM wiring if possible. I need to tap into the IDM wiring behind the fuse panel inside the cab. I know most SD's have the IDM relay / fuse panel mounted under the hood however, mine is under the steering column due to it being a 6spd. Thanks!  

Muddinf2501999 said: I know most SD's have the IDM relay / fuse panel mounted under the hood however, mine is under the steering column due to it being a 6spd. Click to expand...

As stated, the fuse panel changed in 02, regardless of the tranny. Also, what you're trying to do would be helpful when trying to sort through all the diagrams. Do you just need the relay and fuse number that you can get from the owners manual, or is there something more specific you're trying to do or test?  

Ok, thanks for the info. I did not know that all the '02+ 7.3's had the single panel inside. I want to interrupt the IDM keyed on signal between the fuse/relay panel and IDM before it reaches the IDM for a "No Start" function. I have read about remote mounting the relay etc but I prefer a "Hard-wired" switch option. I will solder and heatshrink the connection so that everything is done correctly. I already have the switch location etc picked out where it will be concealed. One other quesiton, will it cause any problems with the IDM in the future if I interrupt the power supply every time I park the truck by turning the switch off? (After the ignition is off, of course) I dont know if its like the PCM and has stored energy / settings? Your advice is appreciated. Thanks!  

I forgot to mention that I want to do this same modification to my Early '99 7.3L. If you could provide the wiring information for that application as well I would appreciate it! Thanks!  

Here's the corresponding diagram for your 99 truck. View attachment PCM-IDM Power wiring.pdf If you interrupt circuit #16 (coming off fuse #30 in the inside fuse box) it'll disable both the PCM and IDM, and someone trying to start it won't even get a WTS light. Also, it won't throw any codes, which it would if you just interrupted power to the IDM. (you'll have to ask woodnthings8 to post the other half of that diagram to do the same thing on your 02) If you get some idiot trying to steal your truck, even with both IDM and PCM unpowered, he might not notice that the WTS light doesn't come on and could crank it till your starter burns up and the batteries die. My preferred approach is to interrupt the starter safety circuit instead (or maybe both the starter and PCM/IDM power circuits using a DPST switch). That way he gets no response at all and probably abandons the effort fairly quickly.  

Thank you for the help!!!!!  

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All Wiring Diagrams for Ford Excursion 2002

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• 99-03 7.3L General Discussion

2001 F250 7.3, Cruise Control Inoperable

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Hi, new to the forum. I've searched and found many suggestions on inoperable cruise control. Here's what I've checked so far: Removed connector to brake pressure switch, installed temporary jumper in connector to see if cruise would work. Nope. Fiddled with brake pedal switch/connector, six pin cruise control harness under steering column, park brake connector. Nope. Checked fuse. Nope. Brake lights work, horn works, park brake warning light works. No ABS light, no airbag light, other warning light. Speedometer works. Have not touched the speed sensor on differential. Haven't tested steering wheel buttons. What else could it be, and is there any way to determine if the PCM is to blame?  

There was a recall on the switch on the master cylinder. I had mine done on my 2000 and it works great. Also my old 08 also had a bad master cylinder switch, I had to buy that one.  

I do plan to get the pressure switch connector replaced on recall, but the switch itself is always closed by default, and opens when the brake pedal is pressed. When they fail, they fail open, so, yes a bad switch would render cruise inoperable, but disconnecting the connector and placing a jumper wire would effectively bypass a bad switch, at least for testing purposes. I've done that, so even if the switch were bad, the temporary jumper would (should) make it work if nothing else is wrong. So, I'm not convinced that replacing the switch will solve the problem. It's possible the switch is bad AND something else is wrong. It's just frustrating that there are so many individual items that must work perfectly for the cruise to work. I don't want to just start throwing money at all the little sensors and switches, only to find out none was at fault and the cruise still doesn't work. The former owner said it was the "control module". Ford dealer says there is no control module. Everything I've read says there's no control module, but that the PCM is the brain. Is it possible for the PCM to be bad regarding the cruise, but good on everything else? Is there a way to tell?  

Like I said, I was 2 for 2 replacing the switch. Good luck The recall replaces the switch and pigtail, not gonna cost anything to let em do it.  

Is you truck an auto or 6 speed? If it is a 6 speed check the clutch pedal position switch.  

Nope. Automatic.  

Fixed. So, I called the dealer again today to make an appointment to have the pressure switch jumper installed, as I had previously been told it was a valid recall, etc. Talked to a different person today who asked for my VIN. Gave it to her, and she said there were no warnings for my truck, meaning I'll get nothing for free. Yapped about that for a bit, and then gave up. So, I was looking at it closer tonight, noted that there was an odd bundle of wires coming off the pressure switch. Lo, and behold! The recall jumper had already been installed (before I became the owner). So I pulled it off and put the multimeter to it. No continuity. For testing purposes, I plugged the original connection into the pressure switch. Shazam! Cruise control works. I pulled the "unserviceable" jumper apart, which is in fact, very serviceable (lawyers made them say it isn't). Each wire has an inline 2 amp fuse. One of them had fallen apart. I'll put a new fuse in and replace the jumper. As my dad says, it's always the last thing you check.  

Can someone post pics of the "unserviceable" jumper and the switch on the master cylinder?  

Does anyone have a wiring diagram for the cruise control circuits?  

Craig: I don't know anything about the actual circuitry of the cruise control, but the jumper that I spoke of in my earlier post is located just above the left front wheel well. It's a bundle of wire that looks out of place, because it is. Now, keep in mind that an unaltered truck is not going to have this jumper. It was a recall mod to prevent a fire under certain conditions. It's been a long time since I worked on mine, but I seem to recall that it is about a foot long with an inline fuse housing that's about the size of a Scrabble tile. On mine, a fuse had crumbled to pieces and the circuit lost connection. If your cruise is just totally dead, that's the first place to look and probably the easiest fix. Beyond that, I got nothing.  

There was a recall on the switch on the master cylinder Sent from my SM-S102DL using Tapatalk  

The recall procedure installed a sub-harness @KBS called it a "bundle of wires that doesn't look like it belongs there, because it doesn't" that contained two very small capacity fuses between the original harness and the switch. The switch was not replaced. The idea is that a fault in the switch to ground will blow these tiny fuses and prevent current flow that can start a fire. My 99 has this harness. I haven't had trouble with it, so it is still there. For now.  

DaveP. said: The recall procedure installed a sub-harness @KBS called it a "bundle of wires that doesn't look like it belongs there, because it doesn't" that contained two very small capacity fuses between the original harness and the switch. The switch was not replaced. The idea is that a fault in the switch to ground will blow these tiny fuses and prevent current flow that can start a fire. My 99 has this harness. I haven't had trouble with it, so it is still there. For now. Click to expand...

My truck has the recall. It was done before I owned it. Not sure if they did the switch. But I have the pigtail. I pulled it, cleaned both ends with CRC Terminal spray, tested the continuity and it was good. Cleaned the switch and the other truck side plug. Snapped it back on and my cruise works great again. Thanks for the help y’all. I really appreciate it. The fuses are regular blade type and can be serviced by us. They are 2 amp. It’s says they are not serviceable but they are. Just in-line fuse holders.  

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